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Medium bore size cylinder SCA2

Medium bore size cylinder SCA2
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Medium bore size cylinder SCA2

Product catalog summary
Overview: This document provides comprehensive technical specifications, installation guidelines, and maintenance instructions for various series of medium bore size cylinders, including SCA2, SCA2-R, SCA2-Q2, SCA2-O, SCA2-W, and SCA2-G. It covers different mounting styles, switch options, and specific features for each series.
Specifications: The cylinders are double-acting and designed for use with compressed air. They have a maximum working pressure of 1.0 MPa and a minimum of 0.05 MPa, with ambient temperature ranges typically between -10 to 60°C. Bore sizes range from 40 mm to 100 mm, with various mounting styles such as flange, eye bracket, clevis bracket, and trunnion types. Specific materials used include steel, nitrile rubber, and aluminum alloy.
Installation & Adjustment: Proper installation involves securing components with lock nuts and ensuring correct piping materials to prevent leaks. Adjustments include setting cushion needle positions and ensuring no lateral loads on low friction types. Specific guidelines are provided for heat-resistant and low hydraulic types.
Warnings & Cautions: Users are advised to maintain a load factor of 50% or less for stable operation and to avoid disassembling the product to prevent performance issues. Proper piping materials and installation techniques are emphasized to ensure safety and functionality.
Maintenance: Regular maintenance includes air exhaust from low hydraulic cylinders and replacing degraded working oil. Instructions for manually releasing locking mechanisms and ensuring they return to their original position are provided.
Switch Specifications: Various switch types, including proximity and reed switches, are detailed with specifications for power voltage, load voltage, current, and indicator lights. The document provides guidance on selecting switches for different applications.
Key Recommendations: Use flow control valves with meter-out control for proper lock release and regularly check for damage in the holding section. Adjust air cushion needles to prevent piston bounce at stroke ends.
Ordering Information: Detailed instructions for ordering cylinders include model numbers, mounting styles, bore sizes, and switch options. Specific notes on model selection and limitations are included.
Internal Structure and Parts List: The document includes detailed parts lists for each series, specifying materials and treatments for components like rod nuts, piston rods, and cylinder tubes. Repair parts lists with kit numbers are provided for different bore sizes.
Dimensions and Installation: Dimensions for various mounting styles and installation positions are provided, along with notes on stroke length and cushion needle positions. Detailed diagrams and measurements ensure proper fit and function.
Applications and Usage: The cylinders are used in double-acting configurations with compressed air, with specific working fluid, pressure settings, and lubrication requirements outlined. Recommendations for maximum stroke lengths and custom specifications are included.
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Catalog excerpts

Medium bore size cylinder SCA2-1

Series variation Medium bore size cylinder SCA2 Series * Refer to pages 558 to 595 for environ- SCA2 Series Series variation ment-resistant and valve types. Double acting Double acting adjustable stroke (Extended) Double acting adjustable stroke (Retracted) Double acting heat resistance type Double acting position locking type Double acting SCA2-O low friction type (Low pressure (0.2 MPa or less)) Double acting SCA2-U low friction type (Constant friction with pressurized) Double acting double rod type Double acting back to back type Double acting two stage type SCA2-K Double acting steel tube type SCA2-H Double acting low hydraulic type Trunnion type No. 2 bracket Clevis bracket Copper and PTFE free Cushion needle position T Cushion needle position S 550 Note: 40 is not available for the support-hole trunnion (TF, TD, TE). Note: Mounting style TA or position locking mechanism R is not available. Note: Mounting style TB or position locking mechanism H is not available. Head end supporting hole Intermediate supporting hole Head end trunnion type Medium bore size cylinder Standard type Center trunnion type Clevis bracket type Special head end flange type Standard stroke length (mm) Head end flange type : Custom order, Axial foot type Basic type Available stroke length (mm) Custom stroke length (per mm) Mounting style Both sides cushion Piston rod material (stainless steel)

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Medium bore size cylinder SCA2-2

Series variation Medium bore size cylinder SCA2 Series SCA2 Series Series variation SCA2-G Double acting rubber scraper type Double acting coolant proof type Double acting coil SCA2-G1/G4 scraper type Double acting spatter adherence prevention type Double acting with valve Trunnion type No. 2 bracket Clevis bracket Copper and PTFE free Accessory Cushion needle position T Cushion needle position S Head end supporting hole Intermediate supporting hole Head end trunnion type : Custom order, Center trunnion type Clevis bracket type Special head end flange type Standard stroke length (mm) Head end...

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Medium bore size cylinder SCA2-3

Selection table of variation and options : Standard : Option : Available (custom order) : Available depending on conditions (consult with CKD) X : Not available H : Only head end position locking permissible (custom order) R : Only rod end position locking permissible (custom order) Port thread Port thread Double acting basic type Double acting double rod type Back to back type Double piston type Adjustable stroke extend Adjustable stroke retract Position locking type With valve Cylinder tube steel pipe Low hydraulic type Heat resistance type (120 ) Low friction type (low pressure) Low friction...

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Medium bore size cylinder SCA2-4

SCA2 Series Variation and option selection table Note 1. Only for S2 side. Note 2. Increase of rod seal and bearing increases resistance value. This results in the different minimum starting pressure. Note 3. The installation position of value is different from standard. Note 4. Minimum starting pressure on the side of S2 is higher than low friction standard type. Contact CKD for details. Note 5. Resistance of bellows at stretch motion rises the value of minimum starting pressure. Contact CKD for details. Note 6. Refer to the Clean Component System (Catalog No. CB-033SA) for details on new fine...

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Medium bore size cylinder SCA2-5

Pneumatic components Safety precautions Always read this section before starting use. Refer to Intro 71 for general notes of cylinders and Intro 78 for cylinder switches. Medium bore size cylinder SCA2 Series Design & Selection Do not operate cylinders synchronously. Do not move more than one workpiece using more than two cylinders with position locking mechanism simultaneously. One of the cylinder's locks may not be released. Install a flow control valve on the cylinder. Install a flow control valve on the cylinder. Use within the applicable piston speed range for each cylinder. 2. Position...

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Medium bore size cylinder SCA2-6

SCA2 Series Generally, the speed is stable when the load factor is lower when air pressure is higher. Keep the load factor at 50% or less. 4. Low hydraulic type SCA2-H CAUTION Select low hydraulic cylinder combined with the converter unit. 5. Coolant proof type SCA2-G2/G3 Do not apply the deviated load onto the piston rod. It could shorten scraper and bearing life. When using the G2 or G3 Series and the coolant or water does not splatter, the piston rod's lubrication could be spent and cause the life to shorten. Use the G or the G1 Series in this case. Maximize operation by combining the low...

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Medium bore size cylinder SCA2-7

SCA2 Series Installation & Adjustment 1. Stroke adjustable type SCA2-R CAUTION Accurately lock the stud bolt with a lock nut. Release air before adjusting stroke. Do not tighten the stud bolt as shown in Fig 1. Tighten the stud bolt as shown in Fig.2. Do not tighten the lock nut as shown in Fig.2. Tighten the lock nut as shown in Fig. 1. If the above precautions are not observed, the seal washer may break after 1 or 2 adjustments. If piping on the side with the lock is thin and long, or if the speed controller is separated from the cylinder port, exhaust may slow, taking time for the lock to...

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Medium bore size cylinder SCA2-8

SCA2 Series During Use & Maintenance Stopper spring Stopper piston Hexagon socket head cap bolt M4 x 30 When using the cylinder with air cushion, if the air cushion needle on the lock mechanism side is tightened too tight, the piston could bounce at the stroke end causing the sleeve and stopper piston to collide and damage the locking mechanism. If the air cushion needle is opened too far, the piston could spring back at the stroke end and cause similar damage. Adjust the air cushion needle so that the piston does not bounce. For safety purposes, prevent the load from dropping under its own weight...

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Medium bore size cylinder SCA2-9

Medium bore size cylinder Double acting, single rod type/with switch Bore size: Descriptions SCA2/SCA2-L2 40 50 63 80 100 Bore size mm CAT Double acting Actuation MDC2 Compressed air Working fluid MVC 1.0 Max. working pressure MPa SMD2 0.05 Min. working pressure MPa MSD* 1.6 Withstanding pressure MPa FC* -10 to 60 (no freezing) Ambient temperature STK Rc1/4 Port size Rc3/8 Rc1/2 ULK* +0.9 (Up to 360), +1.4 (Up to 800) Stroke tolerance mm 0 0 JSK/M2 50 to 1000 (use within the allowable energy absorption. ) Working piston speed mm/s JSG Air cushion Cushion JSC3 14.6 16.6 16.6 20.6 23.6 Effective...

 Open the catalog to page 9

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