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KBZ series

KBZ series
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KBZ series

Product catalog summary
Overview: The KBZ series electric actuators are designed for high-precision positioning and can be combined with the KBB series for enhanced functionality. They are miniaturized for expanded application potential.
Axis Features:
  • Resolver as Motor Sensor: Uses a brushless resolver for durability.
  • Compact Servo Motor: Supports high-speed operation and high load capacity.
  • Absolute Position System: Reduces start-up time by eliminating return-to-home routines.
  • Model Types: Available in slider, table, and rod types.
Controller Features:
  • Compact Design: Dimensions are 31 (W) x 146 (H) x 89 (D) mm.
  • 24VDC Power Supply: Both control and drive power supplies are 24VDC.
  • Brake Release Switch: Standard on the controller's front side.
Master and Slave Controllers:
  • Single Axis Exclusive: Designed for single-axis control without programming.
  • Torque Control Function: Ideal for workpiece pushing operations.
  • Multi-Axis Control: Can be used with KBB series for controlling multiple axes.
Performance and Applications:
  • High-Speed Operation: Maximum speed of 1000 mm/s.
  • Scalability: Enhanced when combined with KBB series.
  • New Controller KCA-01: Features torque control and area entry signal output.
Specifications:
  • Stroke Range: 50 to 2500 mm.
  • Load Capacity: 5 kg to 150 kg depending on model.
Safety Precautions:
  • Ensure proper handling by knowledgeable operators.
  • Use within specified ranges and avoid modifications.
  • Adhere to safety standards and regulations.
Safety and Operational Guidelines:
  • Ensure power is off before maintenance.
  • Install safeguards to prevent entry into actuator's range.
  • Use shafts with built-in brakes for non-horizontal installations.
Warranty and Service Information:
  • One-year warranty from delivery.
  • Exclusions include misuse and unauthorized modifications.
Technical Specifications:
  • Motor output: 50W, AC servo motor with resolver.
  • Drive system: Rolled ball screw, class 7 equivalent.
Installation and Usage Precautions:
  • Do not operate in flammable or corrosive atmospheres.
  • Install protection covers to prevent contact with moving parts.
Ordering and Product Configuration:
  • Options for lead size, brake installation, stroke length, and motor cover.
Signal Descriptions: Detailed list of signal names and descriptions for a robotic controller system.
Parts and Connectors: Outlines components and connectors of the master controller.
Controller Features: KCA-20-M00 master controller supports up to four axes and features interfaces like CC-Link and DeviceNet.
General Specifications: Supports one to four axes control with CP and PTP control methods.
Input/Output Specifications: Details input and output specifications, including photocouplers for insulation.
Interface Specifications: CC-Link and DeviceNet interface specifications provided.
Status Display LEDs: Describes status display LEDs for interfaces.
Components and Features:
  • Status Display LED: Indicates controller status.
  • Communication Connectors: Includes RS485/CAN connectors.
System Configuration:
  • Slave controllers can be connected to a KBB series controller.
Communication and Cables:
  • Flexible cables connect an axis to a controller.
Teach Pendant and PC Software:
  • Used for program input and robot operation commands.
Battery Backup:
  • Provides backup power for the resolver ABS.
Allowable Moment:
  • Static Moment: Ensures load does not exceed maximum capacity.
  • Dynamic Moment: Calculated based on load size and direction.
Control System:
  • Parts Connection: Details connections required for the control system.
Operations:
  • Normal Operation: Moves to a target position without torque control.
  • Torque-Controlled Operation: Used for precise workpiece handling.
Cycle Time Calculation: Provides guidance on calculating cycle times based on parameters.
Return-to-Home Operation: Instructions for returning the robot to its home position.
Area Entry Signal Output: Monitors and controls slider's position within designated areas.
Contact Information: Concludes with contact details for CKD Corporation's global offices.
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Catalog excerpts

KBZ series-1

Miniaturization allows BBS series to expand its potential. Electric actuator KBZ series KBZ SERIES Performs high-precision locating and allows combination with KBB series!

 Open the catalog to page 1
KBZ series-2

Performs high-precision locating Electric actuator Short cycle time Operates at the maximum of 1000 mm/s. (For limited stroke and load capacity. Contact our sales representative for details.) Servo motor A servo motor for a compact axis to allow high-speed operation, quick acceleration and deceleration, and high load capacity. Absolute position system No need for return-to-home routines. Compact controller Uncompromised downsizing and cost reduction.

 Open the catalog to page 2
KBZ series-3

Axis features Resolver as a motor sensor A brushless resolver serves as a motor sensor. It has excellent environmental durability (against high and low temperatures, vibrations, and physical shocks). Compact and high power servo motor A compact servo motor allows high-speed operation, quick acceleration and deceleration, and high load capacity. Absolute position system No need for time-consuming return-to-home routines; equipment start-up time can be shortened. 3 model types Slider, table, and rod type axes are available. Controller features Compact It is as compact as 31 (W) x 146 (H) x 89 (D)...

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KBZ series-4

Performance Easier to use with new functions! Suitable for operations requiring high-precision positioning. Realizes improvement in machining quality. Its high positioning accuracy allows to position an insert point more accurately (thereby resulting in stable products). Introducing the new controller KCA-01 with brand-new features Torque control function, area entry signal output, individual acceleration and deceleration settings Pushing of a workpiece (torque control function) Pushing force can be easily adjusted to prevent workpiece damage. * The master controller offers this function. Pushing...

 Open the catalog to page 4
KBZ series-5

Product lineup [Single axis] Ball screw drive KBB-10 Stroke: 100 to 1050 mm Max. load capacity: 15 to 50 kg (horizontal) Motor: 100 W Ball screw drive KBB-30 Stroke: 100 to 1050 mm Max. load capacity: 20 to 80 kg (horizontal) Motor: 100 W 200 W Ball screw drive KBB-50 Stroke: 200 to 1500 mm Max. load capacity: 60 to 150 kg (horizontal) Motor: 200 W 400 W Timing belt drive Stroke: 100 to 2500 mm Max. load capacity: 10 to 40 kg (horizontal) Motor: 100 W 200 W 400 W Rotation range: 360 degrees Max. load capacity: 5 kg Motor: 50 W Harmonic drive Rotation range: 360 degrees Max. load capacity: 10...

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KBZ series-6

Specifications Selection guide Slider Type Table Type

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KBZ series-7

Horizontal operation *1: Stroke is 50 mm or less *2: Stroke range is between 51 mm and 100 mm *3: Stroke range is between 101 mm and 150 mm *1: Stroke is 50 mm or less *2: Stroke range is between 51 mm and 100 mm Maximum load capacity (kg) Vertical operation

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KBZ series-8

Safety precautions Always read this section before starting use. When designing and manufacturing devices using electric actuator, the manufacturer has an obligation to manufacture a safe device, and to check that the safety of the device's mechanical mechanism and the system operated by the electrical control that controls the device is secured. It is important to select, use, handle, and maintain the product appropriately to ensure that the CKD product is used safely. Observe warnings and precautions to ensure device safety. Check that device safety is ensured, and manufacture a safe device....

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KBZ series-9

Set up the overcurrent protection device. In carrying out wiring to the controller, install over-current protective devices (such as wiring breaker and circuit protector) to the primary power supply for power (terminal block number L1, L2 and L3) and control (connector number CN324VDC) in accordance with "JIS B 9960-1:2008 Safety of machinery - Electrical equipment of machines - Part 1: General requirements". (Excerpt from JIS B9960-1 7.2.1 General Requirements) Overcurrent protection shall be provided where the current in a machine circuit can exceed either the rating of any component or the...

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KBZ series-10

Safety precautions Electric actuator: Warnings, Cautions Always read this section before starting use. For series-specific precautions and warnings, refer to sections of each series. Design & Selection D o not operate the product in flammable or explosive atmospheres. Design & Selection U se the product within the product-specific specification scope. I nstall a protection cover in case of possible danger to the operator. C onsider the operation status if the machine is reactivated after emergency stop or abnormal stop. the electric actuator's movable portions may pose danger If to the operator,...

 Open the catalog to page 10
KBZ series-12

Slider type [How to order] Master controller Stroke Brake Refer to "Indication 0: no controller N: no brake in model no." in 1: KCA-01-M05 B: brake installed specifications Axis options Blank: no option M: motor cover [Specifications] Motor output Drive system Stroke (mm) in 50 mm increments Max. speed (mm/s) Max. load capacity (kg) Acceleration/deceleration time (sec) Positioning repeatability (mm) Resolution (mm) Allowable static moment (N•m) Brake Master controller 50W, AC servo motor (resolver) Rolled ball screw (class 7 equivalent); outside diameter: 8mm Internal slider 50 to 450 500 Indication...

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KBZ series-13

Slider type [How to order] Brake Stroke Refer to "Indication N: no brake B: brake installed in model no." in specifications Master controller 0: no controller 1: KCA-01-M05 Axis options Blank: no option M: motor cover [Specifications] Motor output Drive system 50W, AC servo motor (resolver) Rolled ball screw (class 7 equivalent); outside diameter: 12 mm Internal slider 50 to 550 600 700 Indication in model no. 05 to 55 60 70 6 mm lead 400 340 250 12 mm lead 800 680 500 6 mm lead When used horizontally: 12.0, when used vertically: (4.0), acceleration / deceleration time: 0.1 s or more 12 mm lead...

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KBZ series-14

Table type [How to order] Brake Stroke Master controller Refer to "Indication 0: no controller N: no brake B: brake installed in model no." in 1: KCA−01−M05 specifications Axis options Blank: no option M: motor cover [Specifications] Motor output Drive system 50W, AC servo motor (resolver) Rolled ball screw (class 7 equivalent); outside diameter: 8mm Table 50 100 Stroke (mm) in 50 mm increments Indication in model no. 05 10 6 mm lead 400 Max. speed (mm/s) 12 mm lead 800 Lead: 6 mm When used horizontally: 4.5 When used horizontally: 3.0 Max. load capacity (kg) When used vertically: (2.5) Acceleration...

 Open the catalog to page 14

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.