Catalog excerpts
HDS HIGH DENSITY SCRUBBER DRY SCRUBBERS for the removal of: • High concentrations of corrosive contaminants • Odors generated in municipal wastewater, industrial plants, and sewage treatment STAINLESS STEEL • MILD STEEL • ALUMINUM
Open the catalog to page 1THE SOLUTION TO CORROSION & ODOR CONTROL THE HIGH DENSITY SCRUBBER (HDS) The High Density Scrubber (HDS) removes corrosive, malodorous and toxic contaminants and is designed for applications requiring high removal efficiency and extensive media life. The HDS system integrates three principal components: an industrial blower, a vessel containing chemical media and a discharge particulate filter section. The contaminated air is blown through an even-flow plenum section by the skid-mounted industrial blower. The air is then forced up through a deep bed of MULTI-MIX® media for removal of...
Open the catalog to page 2THE SOLUTION TO CORROSION & ODOR CONTROL FEATURES • Rugged industrial construction for maximum protection against corrosion and other severe environmental conditions. • Complete range of MULTI-MIX® chemical media to suit various applications. • Factory-assembled packages to facilitate installation and start-up. Partially assembled systems are also available where passage is restricted. • Counter flow design to reduce maintenance downtime using gravity loading and unloading. OPTIONS • Service/media loading platform, FRP or steel construction • 100% Fan redundancy (back-up capacity) • Preheat...
Open the catalog to page 3TECHNICAL DATA & PERFORMANCE TABLES Table 1 - FILTER REQUIREMENTS/AIR FLOW CAPACITIES HDS Unit 24" x 24" x 4" Final Filter 90% (MERV 14) eff. Chemical Media Housing Size/Model 54 62 73 HDS CHEMICAL MEDIA WEIGHTS: Media Weight = (Density of Media) x Volume Media Densities: MM-1000 = 55 lb./ft3 (880 kg/m3) MM-1355 = 43 lb./ft3 (681 kg/m3) MM-1955 = 47 lb./ft3 (745 kg/m3) MM-3000 = 30 lb./ft3 (480 kg/m3) MM-7000 = 41 lb./ft3 (656 kg/m3) MM-8000 = 31 lb./ft3 (497 kg/m3) MM-9000 = 38 lb./ft3 (609 kg/m3) NOTE: Media densities listed above are average densities and may vary between batches. NOTE:...
Open the catalog to page 4TECHNICAL DATA & PERFORMANCE TABLES 60 HERTZ Table 3a - MOTOR PERFORMANCE (TEFC HIGH EFFICIENCY MOTORS) Full Load Efficiency % NEMA Code INSULATION: Class F TEMPERATURE: 800C at Rated H.P. SERVICE FACTOR: 1.15 RATING: Continuous ALSO AVAILABLE: • Explosion Proof • IP55 • 2-Speed Motors 50 HERTZ Table 3b - MOTOR PERFORMANCE (TEFC HIGH EFFICIENCY MOTORS) HP (kw) NEMA Code Full Load Efficiency % INSULATION: Class F TEMPERATURE: 800C at Rated H.P. SERVICE FACTOR: 1.0 RATING: Continuous
Open the catalog to page 5Plan ARRANGEMENT C AIR FLOW 6"[153] DIMENSIONS FOR HORIZONTAL & VERTICAL DISCHARGE MODEL Size Model NOTE: Drawing is not to scale. Dimensions listed are inches (mm). *Chemical media not included in weights. Elevation MEDIA LOADING ACCESS DOOR LOADING PLATFORM (OPTION) CONTROL PANEL (OPTION) SAMPLING PORT C PRESSURE GAUGES (OPTION) BLAST GATE Horizontal Discharge Model - Optional discharge arrangements SERVICE LADDER
Open the catalog to page 6DIMENSIONS FOR HORIZONTAL & VERTICAL DISCHARGE MODEL F NOTE: Drawing is not to scale. Dimensions listed are inches (mm). *Chemical media not included in weights. Elevation AIR FLOW DAMPER (OPTION) MEDIA LOADING ACCESS DOOR 30" [762] REQ'D FOR SERVICE LOADING PLATFORM (OPTION) 4" [102] CONTROL PANEL (OPTION) SAMPLING PORT C PRESSURE GAUGES (OPTION) BLAST GATE SERVICE LADDER Vertical Discharge Model - Optional intake filter location (right hand or left hand side) L.H.S
Open the catalog to page 7NOMENCLATURE EXAMPLE: HIGH DENSITY SCRUBBER: HDS-20C-6224SS SS Construction Material •SS = Stainless Steel AL = Aluminum ZC = Zinc Coated Steel with a Corrosion Resistant Paint •Nominal bed depth in inches •Chemical media filter housing size •High Density Scrubber HDS GENERAL SPECIFICATIONS Provide a Circul-Aire model HDS factory-fabricated gas phase air purification system or equal suitable in design for the removal of both organic and inorganic contaminants as indicated on the schedule and drawing. The unit manufacturer shall have been engaged in the fabrication and design of deep bed...
Open the catalog to page 8CHEMICAL MEDIA FILTER HOUSING The chemical media filter housing shall be constructed of: (select one) 14-gauge 316 stainless steel, 10-gauge aluminum, or 14-gauge zinc coated steel). The housing shall be non insulated, single wall construction, reinforced to provide structural integrity. The housing shall be designed to provide a high degree of sealing integrity with all floor to wall and wall to wall interfaces specially sealed for weatherproofing and high static pressure leakage prevention. The chemical media filter bed support shall consist of 20 gauge stainless steel 316 perforated...
Open the catalog to page 9INLET SECTION AND PRE-FILTERS Section shall be constructed of: (select one) 316 stainless steel, aluminum, or zinc coated steel, single wall-uninsulated. Access door shall include stainless steel hinges complete with positive pressure stainless steel latches.The entire perimeter of the access door shall contain a closed cell neoprene gasket. Pre-Filters Roughing pre-filters shall be 2" (51 mm) deep in direction of air flow having a minimum efficiency reported value of 30% (MERV 6) by ASHRAE Standard 52.2-1999 test method using atmospheric dust. Filters shall be UL Class 2 as per Standard...
Open the catalog to page 10b) Impellers shall be solid FRP composites of backward inclined design with a venturi inlet cone and a sprocket embedded and encapsulated into the backplate. The wheel is locked on to the shaft by using a taperlock bushing which is protected from the airstream by an FRP cap. A static and dynamic balance of the component is done to ensure smooth operation. Mild Steel Coatings All fans shall have a prime finish coat of red oxide primer. Unless otherwise specified this will then be followed by two coats of corrosion resistant aliphatic polyurethane finish on all mild steel surfaces. Fan and...
Open the catalog to page 11CIRCUL-AIRE MULTI-MIX® MEDIA & SERVICES MULTI-MIX® MEDIA & TECH-CHEKTM SERVICE CIRCUL-AIRE's MULTI-MIX® is a proven filter media which provides continuous purification of corrosive, odorous and toxic contaminants in industrial and commercial environments. MULTI-MIX® media combines the adsorption properties of activated carbon and enhanced carbons with the oxidation properties of chemically impregnated alumina. For more information on MULTI-MIX® media, refer to our MULTI-MIX® brochures. Media analysis through our lifetime TECH-CHEKTM Program ensures maximum efficiency of our products. A...
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