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Dantoaster DTF 30/9000 – 20/6000 – 10/3000

Dantoaster DTF 30/9000 – 20/6000 – 10/3000

Dantoaster DTF 30/9000 – 20/6000 – 10/3000

Product catalog summary
Overview: The document provides technical specifications and applications for the Cimbria Dantoaster models DTF 30/9000, 20/6000, and 10/3000, which are used for processing foodstuffs to reduce toxins and improve nutritional value.
Toxins in Foodstuffs: The Dantoaster employs a High Temperature Short Time (HTST) drying method to address micro-organisms and toxins in food, such as salmonella and aflatoxins. The air temperature ranges from 800°C to 1,000°C, with processing times from 1 to 10 minutes.
Dantoaster Feed Processor: This system is recognized for its high capacity and cost-effectiveness in heat treatment and preservation, enhancing food safety and nutritional quality.
Applications:
  • Drying: Suitable for grains with high water content without affecting quality.
  • Sterilisation: Kills germs without altering grain shape, allowing long-term storage.
  • Gelatinisation: Breaks down starch structure, improving digestibility for feed production.
  • Toasting: Inactivates undesirable substances in animal feed, such as in soya beans.
  • Conditioning: Prepares cereals for rolling with low energy consumption.
Technical Specifications:
  • Dimensions and weight vary across models, with the DTF 30/9000 being the largest and heaviest.
  • Caloric consumption ranges from 485 kW to 1500 kW, depending on the model.
  • Evaporative capacity is between 500 kg/h and 1500 kg/h.
  • Energy consumption is consistent across models at 800-900 Kcal/kg H2O.
  • Drying capacity for barley intake is 10 to 30 tons per hour, depending on the model.
  • Air consumption and motor specifications are detailed for each model.
Conclusion: The Cimbria Dantoaster is versatile for various food processing applications, offering efficient heat treatment solutions to enhance food safety and quality.
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Catalog excerpts

Dantoaster DTF 30/9000 – 20/6000 – 10/3000-1

Toxins in Foodstuffs Micro-organisms and their waste products in foodstuffs constitute today a large problem for human beings and animals all over the world. Salmonella in chickens, aflatoxin in dried fruit as well as ochratoxins in pig feed are examples from the current debate. The Dantoaster utilises a high temperature method of drying known as HTST (High Temperature Short Time). The temperature of the air led into the system is usually between 800° and 1,000°C, and the product is heated by the air stream in the rotating drum. The processing time can be varied from 1 to 10 minutes. Dantoaster Feed Processor Dantoaster’s well-known Feed Processor System is used increasingly – in Denmark as well as in other countries - as a high capacity and “low cost” technology for heat treatment and preservation within the foodstuff industry. The effect of this treatment is to minimise the food-based infection of our foodstuffs, raise the quality and to improve the nutritional value to the benefit of both producer and consumer. Drying The Cimbria Dantoaster is well-suited for drying of grain and similar products that have a high water content and where changes in the product’s quality (e.g. germination capacity) is not critical. Sterilisation The sterilisation process alters neither the grain’s shape nor size. The shell remains intact, but any germs present are killed. Sterilised grain can safely be stored for a long time in an unventilated storage facility, since no respiration takes place in storage because the seed germs are all dead. Toasting The term “toasting”, as used in the animal feed industry, relates to an intensive heat treatment aiming to inactive nutritionally undesirable substances. Such substances in soya, for example, make the raw soya beans unsuitable for feed. Heat treatment inactivates these substances, making Soya an excellent feed with high levels of protein and fat. Similar problems which can be solved in the same way exist in other products, including rape and peas. Conditioning The Cimbria Dantoaster is widely used as a conditioning unit prior to rolling cereals, for example. Its advantages in this context include low energy consumption and high capacity. It also renders a steam unit superfluous. Innumerable Applications The system can be used for heat treatment of practically all-flowing and paste-like products for human consumption. The possibilities are innumerable: • • • • • • Drying of barley, wheat, rape and peas for use in feed. Germ inactivation of grain. Gelatinisation of starch grain. Toasting of Soya beans. Germ inactivation of food-fibre products. Conditioning of maize, peas and soya beans without rolling. Protein protection. Please also see dimension sketch on page 2 Gelatinisation Gelatinisation involves boiling the starch. In the gelatinisation process itself, the crystalline structure of the starch grain is partially broken down. This makes the starch soluble, more digestible (more easily accessible for digestive enzymes), and therefore better suited for the production of feed pellets. …/2 Copyright  - The right to alterations is reserved 06.2001 BJS Cimbria Unigrain A/S . Praestejorden 6 . 7700 Thisted . Denmark . Tel. +45 9617 9000 . Fax +45 9617 9299 Web: www.cimbria.com . E-mail: [email protected] . Mem

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Dantoaster DTF 30/9000 – 20/6000 – 10/3000-2

Energy consumption Kcal/kg H2O Drying capacity ton/h barley 20% - 16% (intake cap.)* *After correct cooling 6 ton Copyright  - The right to alterations is reserved Cimbria Unigrain A/S . Praestejorden 6 . 7700 Thisted . Denmark . Tel. +45 9617 9000 . Fax +45 9617 9299 Web: www.cimbria.com . E-mail: [email protected] . Member of the Cimbria Group of Compa

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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