tendo®-PM

tendo®-PM
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tendo®-PM

Product catalog summary
Introduction
The document provides an overview of the tendo®-PM series of permanent magnet motors and servomotors, emphasizing their high reliability, low maintenance, and capability to handle significant torques, making them suitable for applications where conventional motors are inadequate.
Specifications
The tendo®-PM motors comply with IEC recommendations and DIN VDE 0 530 regulations, offering IP54 and IP65 protection levels. They feature a modular design, long service life, and high reliability. The motors are self-cooled, dynamically balanced, and offer options for thermal monitoring and customization.
Design and Features
Available in various sizes and configurations, including worm and planetary gears, the motors provide low noise, minimal gear backlash, and high torque transmission. They are nearly maintenance-free, with long carbon lifetimes and optimized commutation systems.
Applications and Custom Solutions
The motors are versatile, suitable for direct drives and servo applications. The modular system allows for tailored solutions, including different motor sizes, gear types, and additional features like brakes and encoders.
Technical Data and Performance
Detailed technical data is provided for various motor models, including power, nominal torque, and continuous operating torque. Information on motor connection options and control devices, such as 1Q and 4Q transistor controllers, is also included.
Specifications and Selection Criteria
  • Nominal Speed/Gear/Reduction: Use a gear motor if maximum speed is below 500-1000 rpm. Ensure motor speed does not exceed nominal speed.
  • Controller Connection Voltage/Nominal Armature Voltage: Use a 230 V controller with 160 V armature voltage for mains connection, and a 24-48 V controller with 24 V armature voltage for low voltage.
  • Torque/Armature Current: Ensure the controller can supply at least the motor nominal current, with a nominal current 1.2 to 1.5 times the motor nominal current for overload capability.
Operating Conditions
  • Continuous Operation (S1): Nominal powers apply for max 40°C ambient temperature and up to 1000 meters above sea level.
  • Cooling Conditions: Contact for power reduction if ambient temperature exceeds 40°C or setup height is over 1000 meters.
Power Supply/Control
  • Operating Quadrants: 1-quadrant controllers for non-regenerative brake operation; 4-quadrant controllers for operation in all quadrants.
  • Controller Principle: Thyristor controllers are simple and robust, while transistor controllers offer smooth operation with PWM.
Protection and Electrical Connection
  • Protection: IP54 is generally sufficient; use IP65 for special water and dust-tightness requirements.
  • Electrical Connection: Options include connection cable, terminal box, or plug for easy replacement.
Brake Selection
  • Brake Types: Quiescent current-operated spring-applied safety brakes available in 24 VDC, 207 VDC, or 104 VDC.
  • Brake Function: A-side holding brake for holding torque at standstill; B-side positioning brake for friction work.
Calculation Guidelines
Formulas are provided for calculating motor speed, load torque, mass moments of inertia, and acceleration/braking torque.
Technical Specifications
  • Motor Sizes: Motor sizes 41, 42, 52, 53, 61, 62, and 63 are detailed, with nominal power ranging from 63 W to 500 W.
  • Nominal Voltage and Speed: Motors operate at nominal voltages of 160 V and 24 V, with speeds of 2000 rpm and 3000 rpm.
  • Torque and Power: Nominal torque values vary across models, with motor size 41 having a nominal torque of 0.22 Nm and motor size 63 reaching up to 1.7 Nm.
  • Protection and Cooling: Motors are protected under IP54/IP65 standards and are self-cooled (IC 40).
  • Temperature and Resistance: Maximum ambient temperature is 40°C, with housing temperature at 50 K. Armature resistance and inductivity values are provided for each motor size.
Operational Parameters
  • Operating Mode: Continuous operation (S1).
  • Thermal Time Constant: Varies from 20 to 50 minutes depending on motor size.
  • Max. Permitted Current: Ranges from 2.4 A to 80 A across different motor sizes.
  • Friction and Torque Constants: Detailed values for friction torque, EMF constant, and torque constant are provided.
Additional Components
  • Tacho-generator and Incremental Encoder: Specifications include voltage constant, linearity deviation, and mass moment of inertia.
  • Brakes: Holding and positioning brakes are available with specified torque and electrical connection power.
Design and Dimensions
  • Flange and Base Designs: Various designs including B14, B5, and four-cornered flange are detailed with dimensions.
  • Connection Options: Multiple connection configurations are available, including terminal boxes and plugs.
Order Information
Detailed order number structure is provided for specifying motor configurations and attachments.
Product Overview
The document also lists various other products such as ROBA-stop® brakes, ROBA®-diskstop® brakes, and EAS® torque limiting clutches, highlighting their specific applications and features.
Global Presence
Mayr has representatives in numerous countries worldwide, with contact information available on their website.
Contact Information
Headquarters and branch office details are provided, along with contact information for international offices.
See more

Catalog excerpts

tendo®-PM-1

Permanent magnet motors and servomotors

 Open the catalog to page 1
tendo®-PM-2

your reliable partner tendo®-PM DC motors If the following is the case in your machines: ■ asic “WindscreenB wiper motors” do not fulfil your requirements High-power gears ■ arbon service times, C lifetime and reliability play a particularly important role ■ n open and A unprotected design is not sufficient Many DC gear motors are designed to reduce speeds, and are not suitable for the transmission of high torques. tendo®-PM motors reliably transmit every torque possible based on the motor output and gear transmission, and run very quietly due to: ■ Generous gear dimensions ■ High tooth contact...

 Open the catalog to page 2
tendo®-PM-3

your reliable partner Optimally sealed The largest problem with most DC motors is their open construction. They cannot be used in critical environmental influences. Here, too, tendo®-PM motors show their superior quality through: Very comfortable and extremely reliable through unique commutation tendo®-PM motors feature a conspicuous commutation system with a generously dimensioned collector, a high number of collector lamellae and large-area carbons with appropriately high wear volumes. This technical “luxury” provides the tendo®-PM with advantages which lift it substantially above the standard:...

 Open the catalog to page 3
tendo®-PM-4

The optimum motor for every task The name tendo®-PM stands for a DC motor series which is mainly characterised by □ Modular concept □ Long service lifetime □ Reliability □ Quality □ Protection IP54 and IP65 tendo®-PM - these are motors with good concentricity even at the lowest speeds, good speed stability even when subjected to large load fluctuations, and a high degree of efficacy. They can also be used as direct drives. The following are available as standard: □ Voltages 24 V and 160 V (60 V) □ Speeds 2000 rpm and 3000 rpm. The tendo®-PM concept is modular. You will find exactly what will...

 Open the catalog to page 4
tendo®-PM-5

your reliable partner Motor connection In the standard design, the connection of the motor and the components takes place via cable, optionally with a terminal box or plug connection. A typical characteristic of tendo®-PM motors is that the speed follows the armature voltage in a linear manner, and the torque follows the armature current. This means that these motors can be controlled highly effectively with little effort. For this task, we offer you different control devices: ❐ Q transistor controller (drives in 1 ❐ Q transistor controller (drives and 4 brakes in both directions) Mounting Variations...

 Open the catalog to page 5
tendo®-PM-6

your reliable partner tendo®-PM – Technical description 1. General information 1.1 tendo®-PM motors ❐  he motors accord with the IEC recommendations and the T DIN VDE 0 530 regulations. ❐  epending on the design, the protection accords with IP54 or D IP65 acc. DIN 40 050. ❐  The coil accords with class of insulation F. ❐  he motors are self-cooled (cooling type IC 40 acc. IEC 34-6), T i.e. cooling takes place through free convection and radiation. ❐  he roller bearings acc. DIN 625 are generously dimensioned, T noise-tested and provided with lifetime lubrication. ❐  he carbon lifetime is dependent...

 Open the catalog to page 6
tendo®-PM-7

1.2 Gear for tendo®-PM motors 1.2.1 Worm gears Worm gears are universal-use hollow shaft gears. This means that they can be directly mounted onto the machine shaft to save space, or used to realise a shaft output via a one-sided or two-sided stub shaft. The worm gears are mainly used where high reductions are required with small construction volumes, or where damping characteristics are required in retroactive operation. In addition, they are suitable for use in cases where having the drive positioned at an angle to the machine provides advantages. The use of precision wheelsets and synthetic...

 Open the catalog to page 7
tendo®-PM-8

your reliable partner tendo®-PM – Technical description 2.2.2 Worm gears The output-side flange dimensions of the worm gear are based on flange form “FT” for design B14, or on flange form “FF” for design B5 (DIN EN 50 347). In addition, screw-on surfaces are available on the facing and upper side, each featuring four fastening threads. On request, the gear can also feature stub shafts or special output shafts. On the worm gear motors, both the spatial position of the entire drive and the position of the electrical connection and flange or output shaft must be determined. See the installation...

 Open the catalog to page 8
tendo®-PM-9

4.4 Operating Conditions The stated nominal powers (nominal torques) apply for Continuous operation (S1), max. 40 °C ambient temperature, form factor Ff = 1.05 and set-up height up to 1000 metres over sea level. The effective load torque (of the square mean value) over the time period must be smaller than or the same as the nominal torque. Mrms - MN Drive in anti-clockwise direction Quadrant III - U Braking in clockwise direction - n Quadrant IV

 Open the catalog to page 9
tendo®-PM-10

your reliable partner 4.5.1 Controller principle (thyristor/transistor) □ Thyristor controllers are characterised through their simple and robust construction. The motor voltage is obtained directly from the mains half-waves with a controlled bridge rectifier (phase angle control). The duration of the superimposed AC voltage totals at 10 ms approximately 3 times the electrical time constant of the motor from 2 .. 4 ms. The resulting ripple of the current and therefore the torque can be reduced through the use of a smoothing reactor. This is primarily of significance in connection with motors...

 Open the catalog to page 10
tendo®-PM-11

your reliable partner tendo®-PM - Technical description5. Calculation guidelines M, Spindle drive Motor speed Load torque (= torque during constant speed) Translatory mass moment of inertia Rotatory mass moment of inertia (for steel) JR = 7.7 x d4 x l x 10-13 For aluminium, the value is to multiplied by a factor of 0.35 Sum of reduced mass moments of inertia Acceleration torque or braking torque Mb= f (nM) (load and friction-free) Acceleration torque or braking torque Mb= f (v) (load and friction-free) Acceleration time or braking time tB= f (nM) (with load torque) Acceleration time or braking...

 Open the catalog to page 11

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.