ROBA®-topstop®

ROBA®-topstop®
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ROBA®-topstop®

Product catalog summary
Overview
The document provides a comprehensive analysis of the ROBA®-topstop® safety brake systems by mayr®, which are designed to enhance safety in machinery with vertical axes. These systems prevent accidental dropping or crashing of vertical axes, ensuring reliable protection across all operational modes.
Key Features
  • Integrated function monitoring for controlled operational safety.
  • Short reaction times and high brake performance for minimal braking distances.
  • Adaptability to various axis constructions with different brake concepts.
  • Cost-effective and easy retrofitting for existing systems.
Safety Considerations
The document emphasizes the need for additional safety measures to mitigate risks associated with vertical axes, particularly in areas where personnel may be at risk. It references guidelines from the Technical Committee for Mechanical Engineering and highlights compliance with DIN EN ISO 13849 standards.
Product Range
The ROBA®-topstop® range includes several brake systems such as ROBA®-alphastop®, ROBA®-pinionstop, ROBA®-linearstop, and ROBA-stop®-M, all meeting safety requirements for holding and braking systems. These can be used individually or in redundant systems for enhanced safety.
ROBA®-topstop® Highlights
  • DGUV test certificate as a "tried and tested component" under DIN EN ISO 13849-1.
  • Safe braking during EMERGENCY STOP and power failures.
  • Long lifespan even after frequent EMERGENCY STOP operations.
  • Integrated condition monitoring for operational status indication.
  • Compact design with low rotational inertia.
Designs and Applications
The document describes various designs of the ROBA®-topstop® brake, including single circuit brakes with bearing-supported output shafts and integrated shaft couplings, adaptable for different mounting situations.
Technical Data
Detailed technical specifications are provided, including braking torque, electrical power, maximum speed, weight, and dimensions for different brake sizes. It also covers the correlation between bore diameters and transmittable torques.
Specifications
  • Braking Torque Tolerance: -20% / +40%.
  • Coil Capacity: Detailed for overexcitation and holding voltage.
  • Torque Increase: Achieved only with overexcitation.
  • Flexible Coupling: Refer to ROBA®-ES catalogue for details on angle misalignments, spring stiffness, and temperature resistance.
Dimensions and Sizes
  • Available sizes: 120, 150, 175, 200, 230, 260.
  • Dimensions and bore sizes are specified for each size, with detailed tables for transmittable torques and required shaft lengths.
Optional Features
  • Hand release lever available for single circuit brake, with limitations on protection level.
  • Extended Protection IP65 available, with specific sealing requirements.
Examples and Special Designs
  • Includes examples of single and dual circuit brakes with integrated shaft coupling and additional features like EAS®-smartic® safety clutch.
  • Special designs include adaptations for mounting onto ball screw spindles.
Intended Use and Guidelines
The brakes are intended for use in industrial machines with electrical drives and are not suitable for explosive environments or applications with combustion engines. Guidelines for safe operation, including correct dimensioning and electrical control, are provided.
Technical Parameters
Includes calculations for braking torque, friction work, and safety factors, with tables of maximum permitted torques and forces for different brake sizes.
Switching Times
Details on switching times for different brake types, emphasizing correct electrical wiring to achieve specified times, with tables of mean values for connection and separation times.
Compliance and Standards
The brakes comply with DIN VDE 0580 and the EU Low Voltage Directive, with a focus on safe control systems in accordance with EN ISO 13849-1 to prevent hazardous situations.
ROBA®-SBCplus Brake Control
Describes the ROBA®-SBCplus, a safe brake control system for up to PLe and SIL CL3 applications, ensuring maximum switching reliability with features like error diagnostics and switching condition monitoring.
Technical Data
Details on electrical connections, input/output specifications, and environmental conditions for the ROBA®-SBCplus, requiring correct parameterization for optimal diagnostic coverage.
Product Summary
Lists various ROBA® products, including safety brakes, electromagnetic clutches, torque limiters, and DC drives, highlighting their applications and features.
Contact Information
Contact details for Mayr's representatives and branch offices worldwide are provided for customer support and inquiries.
See more

Catalog excerpts

ROBA®-topstop®-1

your reliable partner

 Open the catalog to page 1
ROBA®-topstop®-2

your reliable partner Safety brake systems for gravity-loaded axes ROBA-stop® brakes by mayr® prevent inadvertent dropping or crashing of vertical axes. ❒ Reliable safety protecting people in all operating modes ❒ Controlled operational safety due to an integrated function monitoring system ❒ Minimal braking distances due to short reaction times and high brake performance density ❒ Optimum adaptation for individual axes construction due to different brake concepts ❒ Economic and problem-free to retrofit pre-existing axes Additional measures are required to minimise the potential risk of a dropping...

 Open the catalog to page 2
ROBA®-topstop®-3

your reliable partner Modular safety brake system for a A-bearing-side servomotor attachment Highlights and Advantages ❒ DGUV (German Social Accident Insurance) test certificate: B raking device as "tried and tested component" in terms of the Category 1 acc. DIN EN ISO 13849-1 Tested Safety ❒ The leading system on the market for vertical axes with rotatory drives ❒ The axis is held safely in any position, even with a dismantled servomotor, e.g. during machine maintenance ❒ Safe braking on EMERGENCY STOP and power failure ❒ Long lifetime even after frequent EMERGENCY STOP brakings ❒ Highest reliability...

 Open the catalog to page 3
ROBA®-topstop®-4

your reliable partner ROBA®-topstop® – Designs ROBA®-topstop® with shaft design Type 899.000.0_ This brake type can be integrated into existing drives without any additional constructive work, or can be retrofitted. The output-side brake flange connection dimensions and the shaft dimensions equal the servomotor connection dimensions. A screw plug allows access to the clamping screw on the motor-side clamping hub construction. Radial forces can be absorbed by the ball bearing brake shaft, so that mounting belt pulleys and therefore operation in belt pulley drive systems is easily possible. Type...

 Open the catalog to page 4
ROBA®-topstop®-5

your reliable partner ROBA®-topstop® – Designs ROBA®-topstop® with plug-in coupling for mounting directly onto ball screw spindles Types 899.011._ _ and 899.012._ _ Type 899.01_._ _ Single circuit brake with standard output flange The brake Types 899.01_._ _ are specially conceived for direct installation onto ball screw spindles. A backlash-free, plug-in ROBA®-ES Type series shaft coupling is integrated into the brake housing to compensate for axial, radial and angular shaft misalignment. This makes separate coupling housing and shaft couplings unnecessary. The coupling hub to be mounted motor-side...

 Open the catalog to page 5
ROBA®-topstop®-6

your reliable partner ROBA®-topstop® single circuit brake Technical Data Dimensions 100 120 Correlation of bore diameters d1, dependent on respective transmittable torques (without key) Preferred Bore Sizes Frictionally-locking transmittable torques (Clamping hub motor-side) Tr [Nm] Suitable for F7 / k6 Table 1 The transmittable torques for the clamping connection allow for the max. tolerance backlash on a solid shaft: Tolerance k6 / bore (d1): tolerance F7. If the tolerance backlash is larger, the torque decreases. 1) Braking torque tolerance: -20 % / +40 %, 2) Coil capacity on overexcitation...

 Open the catalog to page 6
ROBA®-topstop®-7

o mayr your reliable partner _ ROBA®-topstop® with output shaft and shaft coupling Single circuit brake with bearing-supported output shaft and Single circuit brake with bearing-supported output shaft and with plug-in shaft coupling (clamping hub motor-side) with plug-in shaft coupling (shrink disk hub motor-side) Optional key design possible. Optional key design possible. 1) Braking torque tolerance: -20 % / +40 %, 2) Coil capacity on overexcitation 3) Coil capacity at holding voltage 4) Braking torque increased only with overexcitation (see operational instructions) 5) For further information...

 Open the catalog to page 7
ROBA®-topstop®-8

your reliable partner ROBA®-topstop® with integrated shaft coupling L2 Fig. 4 Type 899.011._ _ Single circuit brake with plug-in shaft coupling (Clamping hub motor-side) Fig. 5 Type 899.012._ _ Single circuit brake with plug-in shaft coupling (Shrink disk hub motor-sid

 Open the catalog to page 8
ROBA®-topstop®-9

Technical Data 1) Braking torque tolerance -20 % / +40 % 2) Coil capacity on overexcitation 3) Coil capacity at holding voltage 4) Braking torque increased only with overexcitation (see operational instructions) 5) For further information on flexible coupling e.g. angle misalignments, spring stiffness or temperature resistance please see ROBA®-ES catalogue K.940.V__._ _ 6) The transmittable torques in bores d2, d3 und d4 are dependent on the diameter, see tables 2 and 3. 7) On sizes 175: Tolerance field h7 *) - Sizes 175 and 200: Over a shaft length of 60 mm, only possible with a bored elastomeric...

 Open the catalog to page 9
ROBA®-topstop®-10

your reliable partner ROBA®-topstop® with integrated shaft coupling L3 Fig. 6 Type 899.111._ _ Brake module without output flange with plug-in shaft coupling (Clamping hub motor-side) Fig. 7 Type 899.112._ _ Brake module without output-side flange with plug-in shaft coupling (Shrink disk hub motor-side)

 Open the catalog to page 10
ROBA®-topstop®-11

transmittable torques (without key) Frictionally-locking transmittable torques Shrink disk hub Frictionally-locking transmittable torques Clamping hub Suitable for F7 Braking torque tolerance: -20 % / +40 %, Coil capacity on overexcitation Coil capacity at holding voltage Braking torque increased only with overexcitation (see operational instructions) For further information on flexible coupling e.g. angle misalignments, spring stiffness or temperature resistance please see ROBA®-ES catalogue K.940.V__._ _ The transmittable torques in bores d2, d3 und d4 are dependent on the diameter, see tables...

 Open the catalog to page 11
ROBA®-topstop®-12

your reliable partner ROBA®-topstop® – Examples: Further options as special designs ROBA®-topstop® single circuit brake with a bearing-supported output shaft, a hand release lever and protection IP65 A hand release lever is available for the ROBA®-topstop® single circuit brake standard design as a special accessory. Please note that the hand release prevents the safety brake from functioning during operation. With hand release lever, only Protection IP54 possible. Size 200 (Type 899.___._2) hand release not possible. Another option is the extended Protection IP65: => Protection motor-side: NBR...

 Open the catalog to page 12

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.