1. Catalogs
  2. Chr. Mayr GmbH + Co. KG
  3. ROBA-stop®-silenzio®

ROBA-stop®-silenzio®

ROBA-stop®-silenzio®
1 / 28 PagesView full catalog

ROBA-stop®-silenzio®

Product catalog summary
Overview: The document provides comprehensive information on the ROBA-stop®-silenzio® safety brakes, emphasizing their quality, reliability, and adherence to international standards. It highlights Mayr®'s commitment to safety, innovation, and customer satisfaction.
Quality Assurance: Mayr® ensures high-quality standards through meticulous inspections and testing, certified under DIN EN ISO 9001:2015, with full traceability via an electronic database.
Technological Leadership: The company focuses on continuous development with skilled engineers, prioritizing product quality, customer service, and cost management.
Global Presence: Mayr® has a worldwide presence with subsidiaries and sales offices, ensuring optimal customer service.
Product Specifications: The ROBA-stop®-silenzio® features a dual circuit brake system with short construction length, easy installation, and low noise levels (<50 dB(A)). It offers high operational safety without air gap adjustment.
Safety and Compliance: The brakes comply with multiple standards, including DGUV Rule 115-002 and DIN EN 17206, designed for static applications as holding brakes.
Brake Monitoring: Comprehensive monitoring options ensure maximum safety and functionality, including safe brake control and wear inspection.
Technical Data: Detailed specifications include sizes, braking torques, electrical power, and maximum speeds for various brake types.
Additional Features: Options include release monitoring and hand release mechanisms, with EU Type Examination Certificates and UL approval available.
Installation Procedures: Guidelines cover mounting, assembly, and air gap inspection, emphasizing adherence to standards like DIN 42955 R.
Recommendations: Use smoothed DC voltage or a mayr®-bridge rectifier for coil voltage connections, ensuring friction surfaces are oil and grease-free.
Brake Dimensioning: Tables and diagrams assist in selecting brake sizes based on friction work and mass moment of inertia, considering wear values.
Switching Behaviour: Details on switching mode impact, including magnetic field processes for AC-side and DC-side switching.
Protection Circuit: Guidelines for coil protection during DC-side switching, including protection circuits to prevent contact wear.
Contactless Release Monitoring: Offers reliability and accuracy with a wear-free design, resistant to magnetic fields and vibrations.
Rectifiers and Switching Modules: Details on rectifiers for connecting DC consumers to AC supplies, including ROBA®-switch and spark quenching units.
Safety Control - ROBA®-SBCplus: Provides safe control of two independent brakes, featuring release monitoring and safe signal output, certified by TÜV.
Specifications and Standards: Compliance with directives like EMC Directive 2014/30/EU and RoHS II and III, emphasizing adherence for safety and functionality.
Liability and Safety: Liability is limited if instructions are not followed, with safety risks including electrical contact and hot surfaces.
Application Conditions: Guidelines for brake application, noting environmental conditions and maintenance impact performance.
Protection and Environmental Conditions: Specific protection ratings against physical and environmental factors, with operational temperature range of -5°C to +40°C.
Conformity and Directives: Compliance with EU Low Voltage Directive and RoHS Directives, requiring system integration for EMC evaluation.
Contact Information: Contact details for headquarters and international representatives are provided.
See more

Catalog excerpts

ROBA-stop®-silenzio®-1

your reliable partner

 Open the catalog to page 1
ROBA-stop®-silenzio®-2

As the technological leader, mayr® power transmission focuses on continuous further development. Today, highly qualified engineers and technicians work on tomorrow's innovations using the most up-to-date tools. The many years of experience and countless tests in the Development and Testing Department at the Mauerstetten Headquarters form the basis of conscientious lifetime dimensioning. The values upheld by our traditional, family-run company also include long-term stability and independence as well as a good reputation and satisfied customers. Therefore, we place emphasis on: • Tested product...

 Open the catalog to page 2
ROBA-stop®-silenzio®-3

Specialists in power transmission for more than a century Never compromise on safety ®  mayr power transmission is one of the most traditional and yet most innovative companies in the field of power transmission. From modest beginnings in the year 1897, the family enterprise has developed to become the world market leader. Worldwide, the company employs approximately 1200 people.   We make no compromises where safety is concerned. Only top products of a perfect quality guarantee that no people are injured or machines damaged in case of malfunctions, collisions and other hazardous situations....

 Open the catalog to page 3
ROBA-stop®-silenzio®-4

your reliable partner ROBA-stop®-silenzio® Reliable dual circuit brake in accordance with DGUV Rule 115-002 (previously BGV C1), DIN EN 17206, EN 81-20, EN 81-50 and other international standards Characteristics • Dual circuit brake as redundant brake system with a very short construction length • Microswitch or proximity switch can be mounted for release monitoring • Simplest possible installation • No air gap adjustment necessary • Continuously low noise levels for several hundred thousand switchings The quietest safety brake Due to a newly developed noise damping unit, the ROBA-stop®-silenzio®...

 Open the catalog to page 4
ROBA-stop®-silenzio®-5

your reliable partner ROBA-stop®-silenzio® Sizes 4 to 1800 Permitted shaft diameter 8 to 100 Braking torques 2 x 3 to 2 x 2150 Nm (Dual circuit brake) Dual circuit brake Redundant brake system with two independently working brake bodies 3 to 2150 Nm (Single circuit brake) Single circuit brake Compact brake with an extremely short construction length Page 10 [> Double rotor design Single circuit brake with two rotors (4 friction surfaces) with doubled braking torque ROBA-stop®-silenzio® with double rotor design Sizes 300 to 1800 Permitted shaft diameter 35 to 100 In addition to the standard brakes,...

 Open the catalog to page 5
ROBA-stop®-silenzio®-6

O mayr your reliable partner ROBA-stop®-silenzio® Type 896.0 _ _.3_ - Sizes 4 to 100 Noises < 50 dB(A) (Sound pressure level measurement, AC-side switching) at nominal braking torque Braking Torque Adjustment [Nm] Sizes 4 8 16 32 64 100 Dual circuit brake Type 896.0 _ _ .3 Type 896.101.30 (Single circuit brake) Type 896.105.33 (Single circuit brake) *=L, 120 % Single circuit brake Type 896.1 _ _ .3 At the start of a braking procedure, high speeds lead to high friction powers which have a direct effect on the friction contact temperature. High temperatures lead generally to a reduction of the...

 Open the catalog to page 6
ROBA-stop®-silenzio®-7

Type 896-9 _ _.3_ - Sizes 4 to 100 1 We reserve the right to make dimensional and constructional alterations. 3) Over 0 13 keyway acc. DIN 6885/3 4) Over 0 18 keyway acc. DIN 6885/3 5) Over 0 22 keyway acc. DIN 6885/3 6) Over 0 32 keyway acc. DIN 6885/3 7) Over 0 44 keyway acc. DIN 6885/3

 Open the catalog to page 7
ROBA-stop®-silenzio®-8

your reliable partner Noises < 50 dB(A) (Sound pressure level measurement, AC-side switching) at nominal braking torque Technical Data At a braking torque adjustment of 120 % (for Sizes 500 and 800) overexcitation (1.5 to 2 x the nominal voltage) is required for safe and fast release, using our ROBA®-switch fast acting rectifier (please contact mayr ® power transmission if necessary). At the start of a braking procedure, high speeds lead to high friction powers which have a direct effect on the friction contact temperature. High temperatures lead generally to a reduction of the present friction...

 Open the catalog to page 8
ROBA-stop®-silenzio®-9

your reliable partner 3) Over 0 48 keyway acc. DIN 6885/3 4) Over 0 56 keyway acc. DIN 6885/3 5) Over 0 65 keyway acc. DIN 6885/3 6) Over 0 95 keyway acc. DIN 6885/3 Types 896.0 _ _.3_ - Sizes 200 to 1800 Bores [mm] Sizes We reserve the right to make dimensional and constructional alterations.

 Open the catalog to page 9
ROBA-stop®-silenzio®-10

O mayr your reliable partner ROBA-stop®-silenzio® Double rotor design Type 896.2_ _.3_ - Sizes 300 to 1800 Noises < 65 dB(A) (Sound pressure level measurement) at nominal braking torque Technical Data Braking Torque Adjustment [Nm] At nominal braking torque 100 % (for Sizes 500 and 800) and at a braking torque adjustment of 120 % (for all Sizes) overexcitation (1.5 to 2 x the nominal voltage) is required for safe and fast release, using our ROBA®-switch fast acting rectifier (please contact mayr ® power transmission if necessary). 1) Braking torque tolerance: + 0 % / + 60 %. For other braking...

 Open the catalog to page 10
ROBA-stop®-silenzio®-11

o mayr your reliable partner 3) Over 0 56 keyway acc. DIN 6885/3 4) Over 0 65 keyway acc. DIN 6885/3 5) Over 0 95 keyway acc. DIN 6885/3 We reserve the right to make dimensional and constructional alterations.

 Open the catalog to page 11
ROBA-stop®-silenzio®-12

your reliable partner 8 Hexagon head screw 8.1 **Hexagon head screw 10 Transportation lock 14 Thrust spring 15 Shoulder screw 16 Distance bolt * Only on single circuit brake designs ** Sizes 4 - 300 only on single circuit brake designs Parts List (Only use mayr® original parts) 1 Hub assembly with 2 O-rings (2) 1.1 *Hub assembly with 1 O-ring (2) 2 O-ring 3 Coil carrier assemblies 1 and 2 4 Armature disks 1 and 2 5 Rotor 1 5.1 Rotor 2 6 Hand release assembly Installation Conditions (Figs. 1, 2 and 3) • The eccentricity of the shaft end in relation to the mounting pitch circle must not exceed...

 Open the catalog to page 12
ROBA-stop®-silenzio®-13

o mayr your reliable partner ROBA-stop®-silenzio® - Brake Dimensioning Brake Size Selection 2. Inspection of thermic load J x n2 Mn The permitted friction work (switching work) Qr zul per braking for the specified switching frequency can be taken from the Friction-Power Diagrams (page 14). If the friction work per braking is known, the max. switching frequency can also be taken from the Friction-Power Diagrams (page 14). Mass moment of inertia Safety factor (1.5 - 3 x depending on conditions) Required braking torque Deceleration torque Load torque * sign in brackets (-) is valid if load is braked...

 Open the catalog to page 13

All Chr. Mayr GmbH + Co. KG catalogs and technical brochures

  1. Steel industry

    12  Pages

  2. Wind energy

    24  Pages

  3. Elevator Brakes

    24  Pages

  4. EAS®-Sp/Sm/Zr

    24  Pages

  5. EAS®-smartic®

    12  Pages

  6. EAS®-reverse

    4  Pages

  7. EAS®-HTL

    8  Pages

  8. EAS®-HT

    28  Pages

  9. EAS®-HSE

    16  Pages

  10. ROBATIC®

    60  Pages

  11. EAS®-axial

    24  Pages

  12. ROBA®-ES

    32  Pages

  13. smartflex®

    8  Pages

  14. ROBA®-slip hub

    24  Pages

  15. EAS®-compact®

    40  Pages

  16. ROBA®-takt

    60  Pages

  17. tendo®-PM

    44  Pages

  18. ROBA-stop®-S

    12  Pages

  19. ROBA®-quick

    60  Pages

  20. ROBA-stop®-M

    24  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.