ROBA-stop®-M

ROBA-stop®-M
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ROBA-stop®-M

Product catalog summary
Overview: The document details the technical specifications and installation guidelines for ROBA-stop®-M electromagnetic safety brakes, suitable for safety-relevant applications per ISO 13849-1. These brakes are designed for easy installation, maintenance-free operation, and come in various sizes and configurations.
Specifications:
  • Sizes range from 2 to 1000, with braking torques from 0.7 to 1400 Nm for standard brakes and 4 to 1800 Nm for holding brakes.
  • Permitted shaft diameters range from Ø 8 to 90 mm.
  • Standard voltages include 24, 104, 180, and 207 V, with a voltage tolerance of ±10%.
  • Class of insulation F with a 100% duty cycle.
Functionality:
  • Spring-applied, electromagnetic brakes engage when de-energized and release when powered.
  • Designed to brake reliably in the event of power failure or emergency stop.
Installation Guidelines:
  • Ensure shaft end eccentricity does not exceed 0.2 mm and positional tolerance of threaded holes is within 0.2 mm.
  • Follow specific procedures for mounting the hub, rotor, and optional components like friction disks or flange plates.
  • Use only original screws and adhere to specified tightening torques.
Maintenance:
  • Brakes are largely maintenance-free, but rotor wear should be monitored.
  • Rotor replacement is necessary if wear affects brake function, determined by release voltage or rotor thickness measurements.
Additional Features:
  • Available in ATEX design for explosive environments and with UL approval upon request.
  • Various configurations allow for different torque adjustments and design adaptations, such as IP66 enclosed design and tacho attachment.
Safety and Compliance:
  • Guidelines for safety-critical applications are provided, ensuring compliance with ISO 13849-1.
  • Brakes are designed to meet high safety standards, with options for additional safety features like hand release mechanisms.
Specifications and Safety: The brake system is designed according to DIN IEC 60038 with a ±10% tolerance and can operate with alternating voltage using a mayr®-DC voltage module or another suitable DC power supply. Compliance with regulations and standards such as DIN EN 60204-1 and DIN VDE 0580 is mandatory.
Grounding Connection: The brake is designed for Protection Class I, ensuring all conductive parts are connected to the protective conductor to prevent contact voltage in case of insulation failure. A standardized inspection of the protective conductor connections is required.
Device Fuses: Suitable device fuses should be added to the mains cable to prevent damage from short circuits.
Switching Behavior: The operational reliability of the brake depends significantly on the switching mode. Switching times are influenced by braking torque adjustment, temperature, and the air gap between the armature disk and the coil carrier.
Magnetic Field Build-up and Removal: When voltage is applied, a magnetic field builds up in the brake coil, attracting the armature disk to the coil carrier and releasing the brake. Overexcitation can be used for quicker torque drop. AC-side switching results in slower magnetic field reduction, leading to longer brake engagement times but lower noise levels.
Calculations: Formulas are provided for calculating coil capacity, overexcitation time, and other parameters to ensure the coil does not exceed its nominal capacity.
Electronic Modules: Various mayr®-DC voltage modules are available for supplying, protecting, monitoring, and controlling safety brakes, each with specific characteristics and applications.
Safety-relevant Applications: Brakes used in safety-related applications must be selected according to risk assessments and safety standards such as EN ISO 12100 and EN ISO 13849-1. The system manufacturer is responsible for this selection.
Control Modules: Additional supply and control modules are available for the ROBA-stop®-M, essential for controlling the brake system effectively.
Intended Use and Compliance: mayr® brakes are developed in compliance with VDE 0580 and the EU Low Voltage Directive. They are intended for use in machines and systems as specified, with adherence to EMC directives and guidelines for electromagnetic compatibility.
Standards and Liability: The document lists various standards and directives, including VDE 0580, 2014/35/EU, and EN ISO 12100. It clarifies liability conditions, emphasizing that improper use or modification of brakes voids liability.
Safety Regulations: Potential risks associated with brakes, such as contact with voltage-carrying components and hot surfaces, are highlighted. Only professionals should handle the devices, following relevant standards and regulations.
Application Conditions: Guidelines for brake application are provided, noting factors like installation situations, braking torque fluctuations, and ambient conditions. Brakes are designed for dry running and outline protection levels (IP54 and IP66).
Product Summary: A comprehensive list of products is provided, including various ROBA® and EAS® models, electromagnetic clutches, brakes, and torque limiters, each briefly described with unique features and applications.
Contact Information: Contact details for Chr. Mayr GmbH + Co. KG and its representatives worldwide are included for customer support and inquiries.
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Catalog excerpts

ROBA-stop®-M-1

your reliable partner

 Open the catalog to page 1
ROBA-stop®-M-2

Easy installation Class of insulation F; 100 % duty cycle Short switching times Different torque variants due to variable equipment Minimum torsional backlash due to accurate toothing Long service lifetime Low wear Advantages for Your Applications Function Certain ROBA-stop®-M brakes can be used for safety-relevant applications acc. ISO 13849-1 (for Permitted Types, see page 29). For information on the safety parameters, please contact mayr®power transmission. □ Easy installation □ Brake outer diameter completely enclosed (higher protection can easily be realised) □ Magnetic coil is designed...

 Open the catalog to page 2
ROBA-stop®-M-3

ROBA-stop®-M Sizes 2 to 1000 Braking torques 0.7 to 1400 Nm (Standard brake) 4 to 1800 Nm (Holding brake) Permitted shaft diameter 0 8 to 90 o mayryour reliable partner Type 891._ _1.0 Page 4 [> Standard design Page 5 [> Standard design with friction disk IP66 design with flange plate Tacho attachment design with flange plate Short Description Installation Brake Dimensioning, Friction-Power Diagrams Further Options Switching Times, Electrical Connection, Electrical Accessories Guidelines on safety-critical applications (acc. ISO 13849-1) Guidelines Nominal torque holding brake 0 100% Nominal...

 Open the catalog to page 3
ROBA-stop®-M-5

your reliable partner Type 891._ _2.0 Standard with friction disk Type 891._ _4.1 Enclosed design (IP66) with flange plate Type 891._ _ 4.2 Tacho attachment design with flange plate * Outer diameter friction disk: Free size; outer diameter flange plate: -0.2 Permitted voltage tolerance acc. DIN IEC 60038 (±10 %). 1) Other adjustments, see Table 3, page 7 and type key page 3. 1.1) Braking torque tolerance = +40 %/-20 % (friction lining pairing conditioning necessary, see Operational Instructions B.8.1._). 1.2) Minimum bore not permitted for Type 891._8_._ 2) The respective maximum bores are to...

 Open the catalog to page 5
ROBA-stop®-M-6

your reliable partner ROBA-stop®-M – Short Description Installation Installation Conditions Braking Torque Adjustment ❑ The eccentricity of the shaft end in relation to the mounting pitch circle must not exceed 0.2 mm. Different torque adjustments can be made using different spring configurations (6) in the coil carrier (2) (see Table 3, page 7). ❑ The positional tolerance of the threaded holes for the cap screws (Item 8, Fig. 2) must not exceed 0.2 mm. ❑ The axial run-out deviation of the screw-on surface to the shaft must not exceed the permitted axial run-out tolerance acc. DIN 42955 N. Larger...

 Open the catalog to page 6
ROBA-stop®-M-7

o mayr your reliable partner _ Brake operation only possible with overexcitation. The braking torque (switching torque) is the torque effective in the shaft train of a slipping brake with a sliding speed of 1 m/s in relation to the mean friction radius (acc. VDE 0580/07.2000).

 Open the catalog to page 7
ROBA-stop®-M-8

<> mayr your reliable partner ROBA-stop®-M - Brake Dimensioning Brake Size Selection 2. Inspection of thermic load J x n2 M2 Q = -x - [J/ braking] The permitted friction work (switching work) Qr zul per braking for the specified switching frequency can be taken from the Friction-Power Diagrams (page 9). If the friction work (switching work) per braking is known, the max. switching frequency can also be taken from the friction-power diagrams (page 9). Mass moment of inertia Safety factor (>1.5 -3 x according to conditions) Required braking torque Load torque * sign in brackets (-) is valid if...

 Open the catalog to page 8
ROBA-stop®-M-9

Type 891.01_._ and Type 891.21_._ (Standard brake) at reference speed (see Technical Data) Type 891.01_._ and Type 891.21_._ (Standard brake) for the maximum speed n max (see Technical Data) Size 1000 Size 500 Size 250 Size 150 Size 100 Size 60 Size 32 Size 16 Size 8 Size 4 Size 2 Size 1000 Size 500 Size 250 Size 150 Size 100 Size 60 Size 32 Size 16 Size 8 Size 4 Size 2 Permitted friction work at other speeds (customer specific) The permitted friction work at specific customer speeds can also be calculated using linear interpolation between the maximum speed and reference speed. Calculation Example...

 Open the catalog to page 9
ROBA-stop®-M-10

Type 891.10_._ and Type 891.50_._ (Holding brake) at reference speed (see Technical Data) Size Size Size Size Size Size Size Size Size Size Size Type 891.10_._ and Type 891.50_._ (Holding brake) for the maximum speed n max (see Technical Data) Size Size Size Size Size Size Size Size Size Size Size Permitted friction work at other speeds (customer specific) The permitted friction work at specific customer speeds can also be calculated using linear interpolation between the maximum speed and reference speed. Calculation Example Reference speed nref 750 rpm Friction power: see friction power diagram...

 Open the catalog to page 10
ROBA-stop®-M-11

a multitude of further designs, which cannot be described in detail in o mayryour reliable partner ROBA-stop®-M - Further Options In addition to the standard brakes, mayr® power transmission provides this catalogue. Some of the most frequently requested options are: • Microswitch / proximity switch for switching condition indication (release monitoring), Fig. 1 • Microswitch for wear indication (wear monitoring), Fig. 2 • Customer-specific flange plate, Fig. 3 • IP65 design for continuous shafts, Fig. 4 • Noise damping (O-ring damping between the toothed hub and the rotor), Fig. 5 • ACH = Anti-Condensation...

 Open the catalog to page 11
ROBA-stop®-M-12

Lockable hand release In de-energised condition, the brake with lockable hand release can be released manually. By deflecting the hand release rod (1), the armature disk (3) is pushed against the thrust springs (4) onto the coil carrier (2) and the braking torque is removed, Figs. 7a and 7b.

 Open the catalog to page 12
ROBA-stop®-M-13

your reliable partner ROBA-stop®-M – Further Options Certified Cold Climate safety brakes for wind power plants (Type 891.4_ _._) The Cold Climate Version of our ROBA-stop®-M safety brake sets new standards for pitch and yaw brakes in low-temperature applications. It is the only electromagnetic safety brake certified by Germanischer Lloyd (GL) for applications to -40 °C. These certified pitch and yaw safety brakes work reliably even in the most arduous climatic conditions and ensure the operation of your systems – even at temperatures of minus 40 °C.

 Open the catalog to page 13

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.