ROBA®-secustop

ROBA®-secustop

ROBA®-secustop

Product catalog summary
Overview
The document outlines the technical specifications and installation instructions for ROBA®-secustop safety brakes, which are designed for chain hoists and hoisting devices. These brakes are noted for their cost-effectiveness, ease of installation, high reliability, and maintenance-free operation.
Specifications
  • Sizes: 4, 8, and 16 with nominal braking torques of 2x4, 2x8, and 2x16 Nm respectively.
  • Coil voltages: 24, 104, 180, 207 VDC.
  • Protection class: IP54.
  • Operating temperature: -20°C to +40°C.
  • Noise level: < 65 dB(A).
Installation Procedure
  1. Disassemble the flange plate and mount it if necessary.
  2. Install the hub with O-rings onto the shaft.
  3. Mount rotors and brake bodies as per the sequence provided.
  4. Tighten screws using specified torque values.
Technical Data
  • Electrical power: 2x31W, 2x34W, 2x33W for sizes 4, 8, and 16 respectively.
  • Maximum speed: 4500 rpm for size 4, 3600 rpm for sizes 8 and 16.
  • Duty cycle: 100%.
Switching Times
  • Connection time varies with damping: 43-473 ms.
  • Separation time: 33-84 ms.
Electrical Connection
  • Requires DC current; can be operated with AC using a rectifier.
  • Ensure compliance with standards like DIN EN 60204-1 and DIN VDE 0580.
Safety and Application Conditions
  • Designed for dry running only; avoid contact with oil, grease, or water.
  • Ensure proper earthing and protection against mechanical and electrical hazards.
  • Intended for use in machines and systems as specified.
Standards and Regulations
  • Complies with VDE 0580, Low Voltage Directive 2006/95/EC, and Elevator Directive 95/16/EC.
  • EMC compliance must be ensured during installation and operation.
Specifications and Standards
  • EN ISO 12100: Safety of machinery - General principles for design, risk assessment, and risk reduction.
  • EN 61000-6-4: Interference emission standards.
  • EN 12016: Interference immunity for elevators, escalators, and moving walkways.
  • EN 60204-1: Electrical equipment of machines.
Liability
  • Information is up-to-date at the time of printing; previous demands on brakes are invalid.
  • No liability for damage if installation instructions are ignored, brakes are misused, modified, or handled unprofessionally.
Guarantee
  • Guarantee conditions align with Chr. Mayr GmbH + Co. KG sales and delivery terms.
  • Report mistakes or deficiencies immediately to mayr®.
Conformity Guidelines
  • EC Low Voltage Directive 2006/95/EC: Conformity evaluation available upon request.
  • EMC Directive 2004/108/EC: Product is non-critical and requires system integration for evaluation.
  • Machinery Directive 2006/42/EC: Product is a component for machine installation; conformity assessed by machine manufacturer.
  • ATEX Directive 2006/42/EC: Product not suitable for explosive areas without conformity evaluation.
Application Considerations
  • Catalogue values are guidelines; own tests may be necessary for specific applications.
  • Consider installation situations, braking torque fluctuations, and ambient conditions.
Contact Information
  • Headquarters: Chr. Mayr GmbH + Co. KG, Germany.
  • Branch offices and representatives available in multiple countries including Austria, Brazil, Canada, China, France, Great Britain, Italy, Japan, and the USA.
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Catalog excerpts

ROBA®-secustop-1

your reliable partner ROBA®-secustop Safety brakes for chain hoists and hoisting devices

 Open the catalog to page 1
ROBA®-secustop-2

ROBA®-secustop The perfect double brake for chain hoists and hoisting devices Characteristics • cost-effective and economically priced • easy installation without any adjustment work for high operational safety • high reliability due to 100 % quality assurance • maintenance-free due to wear-resistance • low-noise due to integrated damping system Without additional parts Hand release Flange plate Hand release and flange plate Size Nominal braking torque 7) 100 % 0 0 without damping 1 with damping Coil voltage 8) Hub bore 7) Minimum nominal braking torque, braking torque tolerance + 60 %, other...

 Open the catalog to page 2
ROBA®-secustop-3

Noises < 65 dB(A) (sound pressure level measurement) at nominal braking torque (only for Type 8020._1___) We reserve the right to make dimensional and constructional alterations. 1) Other diameters on request 2) Up to 0 13 keyway acc. to DIN 6885/1, over 0 13 keyway acc. to DIN 6885/3 3) Up to 0 18 keyway acc. to DIN 6885/1, over 0 18 keyway acc. to DIN 6885/3 4) Up to 0 22 keyway acc. to DIN 6885/1, over 0 22 keyway acc. to DIN 6885/3 5) Please observe the load on the shaft or key. 6) Hand release lever, round

 Open the catalog to page 3
ROBA®-secustop-4

your reliable partner Brake Dimensioning Brake Size Selection ROBA®-secustop - InstallationType 8020.0_ _03 1. Brake Selection Parts List (Only use mayr® original parts) 1 Hub with 2 O-rings 2 O-ring 3 Coil carriers 1 and 2 4 Armature disks 1 and 2 5 Rotor 1 5.1 Rotor 2 6 Hand release 6.2 Hand release rod 7 Hexagon head screw 7.1 Washer 9 Flange plate 10 Cap screw 11 Thrust spring Installation - Short Description (Fig. 1) Please find a detailed installation description in the Installation and Operational Instructions for the product (also on www.mayr.com). 1. Disassemble the flange plate (9 /...

 Open the catalog to page 4
ROBA®-secustop-5

ROBA®-secustop - Friction-Power Diagrams/Switching Times ROBA®-secustop Type 8020.0_ _03 n = 3600 rpm for Sizes 4 to 16 Permitted friction powers at higher speeds on request. Diagram 1 Switching Times According to directive VDI 2241, the switching times are measured at a sliding speed of 1 m/s with reference to a mean friction radius. The brake switching times are influenced by the temperature, by the air gap between the armature disk and the coil carrier, which depends on the wear status of the linings, and by the type of quenching circuit. These values stated in the Table are mean values which...

 Open the catalog to page 5
ROBA®-secustop-6

Electrical Connection and Wiring DC current is necessary for operation of the brake. The coil voltage is indicated on the Type tag as well as on the brake body and is designed according to the DIN IEC 60038 (± 10 % tolerance). Operation can take place with alternating voltage using a rectifier or another suitable DC power supply. The connection possibilities can vary dependent on the brake equipment. Please follow the exact connections according to the Wiring Diagram. The manufacturer and the user must observe the applicable regulations and standards (e.g. DIN EN 60204-1 and DIN VDE 0580). Their...

 Open the catalog to page 6
ROBA®-secustop-7

your reliable partner Guidelines on the Declaration of Conformity: A conformity evaluation has been carried out for the product (electromagnetic safety brake) in terms of the EC low voltage directive 2006/95/EC. The Declaration of Conformity is laid out in writing in a separate document and can be requested if required. Guidelines on the EMC Directive (2004/108/EC): The product cannot be operated independently according to the EMC Directive. Due to their passive state, brakes are also non-critical equipment according to the EMC. Only after integration of the product into an overall system can...

 Open the catalog to page 7
ROBA®-secustop-8

Omayr' your reliable partner 0 Headquarters Chr. Mayr GmbH + Co. KG Eichenstrasse 1, D-87665 Mauerstetten Tel.: +49 83 41/8 04-0, Fax: +49 83 41/80 44 21 www.mayr.com, E-Mail: [email protected] China Mayr Zhangjiagang Power Transmission Co., Ltd. Changxing Road No. 16, 215600 Zhangjiagang Tel.: 05 12/58 91-75 65 Fax: 05 12/58 91-75 66 [email protected] Great Britain Mayr Transmissions Ltd. Valley Road, Business Park Keighley, BD21 4LZ West Yorkshire Tel.: 0 15 35/66 39 00 Fax: 0 15 35/66 32 61 [email protected] France Mayr France S.A.S. Z.A.L. du Minopole Rue Nungesser et Coli 62160 Bully-Les-Mines...

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.