ROBA®-duplostop®

ROBA®-duplostop®
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ROBA®-duplostop®

Product catalog summary
Introduction
Mayr® power transmission offers reliable elevator brakes, specifically the ROBA®-duplostop® and ROBA®-twinstop®, designed for compact drives. These brakes are known for their tested quality and reliability, adhering to stringent quality assurance measures and certified under DIN EN ISO 9001:2000.
Specifications
The brakes feature two independent brake circuits for enhanced safety, complying with EN 81-20 standards. They are designed to prevent excessive upward speeds and ensure static holding or dynamic deceleration during power failures. The brakes are compact, cost-effective, and require no air gap adjustment, making them easy to install and maintain.
Performance Characteristics
  • Highest safety with two independent brake circuits.
  • Licensed for protection against excessive upward speeds.
  • Exceptionally short construction and virtually silent operation.
  • Optional manual release via rotating hand release.
Design and Maintenance
The brakes are maintenance-free, with wear-resistant friction linings. They are designed for a duty cycle of 60% with operating mode S3, with special designs available for higher duty cycles.
Technical Data
The document provides detailed technical specifications for various sizes of the ROBA®-duplostop® and ROBA®-twinstop® brakes, including nominal braking torque, electrical nominal power, weight, and maximum speed. It also includes dimensions and design options for different motor shaft configurations.
Additional Components
The ROBA®-switch fast acting rectifiers are used to connect DC consumers to AC supplies, offering features like overexcitation or power reduction and UL approval. The Spark Quenching Unit reduces spark production during DC-side switch-off of inductive loads.
Conclusion
Mayr® provides innovative and reliable braking solutions for elevators, focusing on safety, ease of installation, and maintenance-free operation. Their products are backed by rigorous testing and quality assurance, ensuring long-term stability and customer satisfaction.
Reduction of EMC Disturbance
The document discusses methods to reduce electromagnetic compatibility (EMC) disturbances by limiting voltage rise and suppressing switching sparks. This is achieved through the use of spark quenching units that absorb voltage peaks from inductive load switching, limiting them to 70 V to protect insulation and contacts.
Brake Engagement Time Reduction
The document highlights that brake engagement times can be reduced by a factor of 2 to 4 compared to freewheeling diodes, enhancing efficiency in braking systems.
Function of Spark Quenching Unit
The spark quenching unit is designed to absorb voltage peaks, protecting insulation and contacts from damage. It is suitable for switching products with a contact opening distance greater than 3 mm.
Electrical Connection and Protection Circuit
For DC-side switching, the coil must be protected by a suitable protection circuit as per VDE 0580 standards. Additional protective measures may be necessary to prevent contact wear and ensure sufficient rated voltage and current.
Switching Examples
The document provides examples of AC-side and DC-side switching. AC-side switching is quieter but results in longer brake engagement times, while DC-side switching is louder but allows for quicker brake engagement, suitable for emergency stop operations.
Contactless Release Monitoring
The document introduces a contactless release monitoring system for ROBA-stop® safety brakes, which is wear-free, robust, and magnetic field-resistant. It offers high reliability and accuracy, with options for NO or NC contact functions to prevent unpermitted operating conditions.
Technical Data
The document provides technical specifications for the contactless release monitoring system, including operating voltage, current, ambient temperature range, repetitive accuracy, hysteresis, and temperature drift.
Contact Information
The document lists contact details for various representatives and branch offices worldwide, including locations in Germany, Great Britain, France, Italy, Singapore, Switzerland, USA, Australia, India, Japan, Netherlands, Poland, Taiwan, Czech Republic, China, and South Korea.
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Catalog excerpts

ROBA®-duplostop®-1

your reliable partner ROBA®-duplostop® ROBA®-twinstop® the perfect elevator brakes for compact drives

 Open the catalog to page 1
ROBA®-duplostop®-2

your reliable partner As the technological leader, mayr® power transmission focuses on continuous further development. Today, highly qualified engineers and technicians work on tomorrow's innovations using the most up-to-date tools. The many years of experience and countless trials carried out by the Research and Development department at the headquarters in Mauerstetten form the basis for a conscientiously-planned service lifetime, taking into account realistic and verified braking torque tolerances. The values upheld by our traditional, family-run company also include long-term stability, independence...

 Open the catalog to page 2
ROBA®-duplostop®-3

your reliable partner ROBA®-duplostop®, ROBA®-twinstop® The doubled safety brakes for elevator drives Performance Characteristics •• Highest safety system of two independent •• •• •• •• •• •• •• •• brake circuits according to EN 81-20 Also licensed as protection against excessive upward speeds when fitted with release monitoring (type examination tested) Exceptionally short construction Cost-effective redundant elevator brake Brake circuits can be individually electrically switched and inspected Easy installation No air gap adjustment necessary Virtually silent due to patented mayr® noise damping...

 Open the catalog to page 3
ROBA®-duplostop®-4

O mayr your reliable partner Compact Design, Sizes 125 up to 225 Hub design Design with rotating hand release Design for splined motor shaft manually actuated DIN 5480 (0 dB x m x z) Directly splined motor shaft other splines on request Spline length on request Technical Data We reserve the right to make dimensional and constructional alterations.

 Open the catalog to page 4
ROBA®-duplostop®-5

your reliable partner Design with rotating hand release manually actuated (insertable) Sizes 800/1000 Design for splined motor shaft Sizes 800/1000 Design with hub and rotating hand release for bowden cable Size 600 We reserve the right to make dimensional and constructional alterations.

 Open the catalog to page 5
ROBA®-duplostop®-6

your reliable partner ROBA®-duplostop® Type 8010.____3 Hub design Rotating hand release Type 8010._ _2_3 1) DIN 5480 (0 dB x m x z) Directly splined motor shaft other splines on request 2) Spline length on request 3) Recommended tolerance hub-shaft H7/k6 Braking torque tolerance 0 % / +60 %. We reserve the right to make dimensional and constructional alterations.

 Open the catalog to page 6
ROBA®-duplostop®-7

your reliable partner ROBA®-duplostop® Type 8010.____3 Rotating hand release manually actuated Type 8010._ _1_3 Braking torque tolerance 0 % / +60 %. We reserve the right to make dimensional and constructional

 Open the catalog to page 7
ROBA®-duplostop®-8

O mayr your reliable partner Rectangular Design, Sizes 200 up to 350 Dimensions Rotating hand release for bowden cable Type 8012._ _2_3 Technical Data Nominal braking torque 3) Increased braking torque without overexcitation reduced braking torque Electrical nominal power Weight (without hub) Maximum speed Nominal air gap (Tolerance + 0,27-0,05 ) We reserve the right to make dimensional and constructional alterations.

 Open the catalog to page 8
ROBA®-duplostop®-9

your reliable partner Spark Quenching Unit Type 070.000.6 Application Reduces spark production on the switching contacts occurring during DC-side switch-off of inductive loads. • Voltage limitation according to VDE 0580 2000-07, Item 4.6. • Reduction of EMC-disturbance by voltage rise limitation, suppression of switching sparks. • Reduction of brake engagement times by a factor of 2 - 4 compared to freewheeling diodes. Function The spark quenching unit will absorb voltage peaks resulting from inductive load switching, which can cause damage to insulation and contacts. It limits these to 70 V...

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ROBA®-duplostop®-10

your reliable partner Electrical Connection Magnetic Field Removal • DC-side Switching ROBA -switch The power circuit is interrupted in front of the rectifier. The magnetic field slowly reduces. This delays the rise in braking torque. When switching times are not important, please switch AC-side, as no protective measures are necessary for coil and switching contacts. When switching DC-side, high voltage peaks are produced in the coil, which can lead to wear on the contacts from sparks and to destruction of the insulation. The power circuit is interrupted between the rectifier and the coil as...

 Open the catalog to page 10
ROBA®-duplostop®-11

your reliable partner Contactless release monitoring for ROBA-stop® safety brakes • Wear-free • Robust • Magnetic field-resistant • Absolutely reliable Function Release monitoring prevents unpermitted operating conditions such as for example starting up against a closed brake. mayr® power transmission, international leaders in safety brakes for safety-critical applications such as for example passenger elevators or vertical axes, now provides a contactless system with inductive proximity switches for its safety brakes as an alternative to the tried and tested release monitoring system with microswitches....

 Open the catalog to page 11
ROBA®-duplostop®-12

Omayr' your reliable partner 0 Headquarters Chr. Mayr GmbH + Co. KG EichenstraBe 1, D-87665 Mauerstetten Tel.: +49 83 41/8 04-0, Fax: +49 83 41/80 44 21 www.mayr.com, E-Mail: [email protected] China Mayr Zhangjiagang Power Transmission Co., Ltd. Chenxin Road No.7, 215637 Zhangjiagang Tel.: 05 12/58 91-75 67 Fax: 05 12/58 91-75 66 [email protected] Great Britain Mayr Transmissions Ltd. Valley Road, Business Park Keighley, BD21 4LZ West Yorkshire Tel.: 0 15 35/66 39 00 Fax: 0 15 35/66 32 61 [email protected] France Mayr France S.A.S. Z.A.L. du Minopole Rue Nungesser et Coli 62160 Bully-Les-Mines Tel.:...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.