ROBA®-capping head

ROBA®-capping head
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ROBA®-capping head

Product catalog summary
Overview: The ROBA®-capping head is a rustproof hysteresis capping head designed for uniform and impact-free closing torque, offering advantages over permanent magnetic clutches. It is suitable for non-returnable and returnable PET and glass bottles across various industries, including food, pharmaceuticals, cosmetics, and chemicals.
Key Features:
  • Maximum repetitive accuracy of closing torque.
  • Rustproof and enclosed construction resistant to dirt and aggressive media.
  • Impact-free and vibration-free technology for longer system lifetime.
  • Available cones for all standard caps, suitable for Pick&Place and Direct Pick-up.
  • Simple head pressure and torque adjustment with a laser-engraved scale.
  • Hygienic design with rustproof stainless steel and food-grade lubricant.
Functionality:
  • Synchronous Operation: The set torque is transmitted synchronously from the machine spindle to the capping head, screwing the cap onto the container mouth.
  • Slipping Operation: When the cap reaches its end position, the hysteresis clutch slips, maintaining a constant torque while the machine spindle continues to rotate.
Technical Specifications:
  • Torque range: 0.5 - 6 Nm depending on size.
  • Maximum permitted mechanical speed: 450 rpm.
  • Application temperature range: 0 – 45 °C.
  • Permitted power loss varies with temperature and torque settings.
  • Head pressure options: low, medium, high.
Design and Construction:
  • Available in sizes 3 and 4 with various torque and head pressure configurations.
  • Mass moments of inertia and weights vary by size and type.
  • Dimensions and connection threads are machine-specific and customizable.
Thermal Design: The hysteresis clutch dissipates power loss through convection and heat radiation, with a maximum housing temperature of 100 °C. Continuous slipping operation requires careful thermal management to prevent overheating.
Specifications:
The document outlines the specifications for a ROBA®-capping head, Size 3, Type 1113, with a torque range of 0.5 - 3 Nm and a permitted power loss (PV, perm.) of 18 W. The operating conditions include a screw-on torque of 2.5 Nm, a screw-on speed of 300 rpm, a slipping period of 2 seconds, and a cycle period of 10 seconds at an operating temperature of 40°C.
Procedures:
The calculation for the hysteresis clutch power loss (PV) is given by the formula: PV = (T × nS × V) / 9.55, where T is the torque, nS is the slip speed, and V is the reduction factor. The document specifies that for continuous slipping operation, the reduction factor V is 1.
Norms and Recommendations:
The document provides guidelines for the maximum slipping period (ts) and cycle period (tcycle) for different sizes and types of ROBA®-capping heads. For Size 3/1113, ts should be ≤ 120 seconds, and for Size 4/1113, tcycle should be ≤ 100 seconds.
Product Summary:
The document lists various products offered by Chr. Mayr GmbH + Co. KG, including electromagnetic brakes/clutches, DC drives, shaft couplings, and safety clutches. Specific products mentioned include ROBA-stop® standard, ROBA-stop®-M motor brakes, ROBA®-diskstop®, and EAS®-Compact® torque limiting clutches, among others.
Contact Information:
The document provides contact details for Chr. Mayr GmbH + Co. KG headquarters and its representatives in various countries, including Germany, China, Great Britain, France, Italy, Singapore, Switzerland, USA, Australia, India, Netherlands, Poland, South Korea, Czech Republic, Austria, Turkey, Taiwan, and Japan.
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Catalog excerpts

ROBA®-capping head-1

your reliable partner

 Open the catalog to page 1
ROBA®-capping head-2

your reliable partner ROBA®-capping headRustproof hysteresis-capping head The perfect capping head for non-returnable and returnable PET bottles as well as for non-returnable glass bottles Application of plastic caps (pre-formed thread) of all types with a defined torque for the: • Food industry • Pharmaceuticals industry • Cosmetics industry • Chemicals industry Advantages of the ROBA®-capping head hysteresis capping head: • Maximum repetitive accuracy of the closing torque through the hysteresis clutch • Resistant to dirt and aggressive media due to rustproof, enclosed construction • Higher...

 Open the catalog to page 2
ROBA®-capping head-3

your reliable partner Function with synchronous operation The ROBA®-capping head synchronously transmits the set torque from the machine spindle to the capping head. In the process, the cap is screwed on to the container mouth - the end position of the container mouth is not yet reached. The torque is transmitted contactlessly via magnetic forces, which are generated by permanent magnets and which magnetise hysteresis material. The machine spindle and the cap have the same torque. Function with slipping operation When the cap reaches its end position on the container mouth, then the hysteresis...

 Open the catalog to page 3
ROBA®-capping head-4

your reliable partner ROBA®-capping head Deflection direction Adjustment stroke Ejector stroke Hysteresis clutch Capping cone for Pick & Place 9) Linear unit with ejector Order Number Torque range 6) Entire torque range 5) (Size 3 or 4) Medium torque range 5) (Only size 3) Head pressure 7) low medium high Example: Order number 3 / 1114.01000 (torque range 1 - 2 Nm, head pressure 123 - 174 N) 1) Request the tolerance values for the maximum deviation of the set limit torque Tg from the scale value from mayr® power transmission. Repetitive accuracy of the torque ±2 % 2) Results in the maximum surface...

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ROBA®-capping head-5

We reserve the right to make dimensional and constructional alterations. Further sizes for smaller and larger torques on request. 5

 Open the catalog to page 5
ROBA®-capping head-6

Hysteresis clutch Linear unit with ejector Torque range 6) Entire torque range5) 3 (Size 3 or 4) Medium torque range 5) 4 Example: Order number 3 / 1113.02240 (torque range 0.5 - 3 Nm, head pressure 190 - 265 N) 1) Request the tolerance values for the maximum deviation of the set limit torque Tg from the scale value from mayr® power transmision. Repetitive accuracy of the torque ±2 %. g 2) Results in a maximum surface temperature of approx. 100 °C at machine spindle speed n = 200 rpm 3) Application temperature in the range 0 - 45 °C 4) The maximum permitted speed in slipping operation must be...

 Open the catalog to page 6
ROBA®-capping head-7

We reserve the right to make dimensional and constructional alterations. Further sizes for smaller and larger torques available on request.

 Open the catalog to page 7
ROBA®-capping head-8

Capping cone for Hysteresis Pick & Place 8) clutch Order number Size Torque range 6) 3 Entire torque range 5) Medium torque range 5) (Only size 3) Example: Order number 3 / 1113.44002 (torque range 0.5 - 6 Nm) 1) Request the tolerance values for the maximum deviation of the set limit torque Tg from the scale value from mayr® power transmission. Repetitive accuracy of the torque ±2 %. g 2) Results in a surface temperature of approx. 100 °C at machine spindle speed n = 200 rpm 3) Application temperature in the range 0 - 45 °C 4) The maximum permitted speed in slipping operation must be calculated...

 Open the catalog to page 8
ROBA®-capping head-9

We reserve the right to make dimensional and constructional alterations. Further sizes for smaller and larger torques available on request.

 Open the catalog to page 9
ROBA®-capping head-10

your reliable partner Thermal design of the ROBA®-capping head The hysteresis clutch of the ROBA®-capping head slips after the cap has been screwed to its end position on the container mouth. The input and output sides move with relative speed in relation to one another, the so-called slip speed. The hysteresis material is constantly magnetised and demagnetised by the magnetic field of the permanent magnets. In the process, a power loss occurs which must be dissipated into the surroundings through convection and heat radiation. Depending on the application, the housing of the ROBA®-capping head...

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ROBA®-capping head-11

o mayr your reliable partner Product SummarySafety Clutches/Overload Clutches □ EAS®-Compact®/EAS®-NC Positive locking and completely backlash-free torque limiting clutches □ EAS®-smartic® Cost-effective torque limiting clutches, quick installation □ EAS®-element clutch/EAS®-elements Load-disconnecting protection against high torques □ EAS®-axial Exact limitation of tensile and compressive forces □ EAS®-Sp/EAS®-Sm/EAS®-Zr Load-disconnecting torque limiting clutches with switching function □ ROBA®-slip hubs Load-holding, frictionally locked torque limiting clutches □ ROBA®-contitorque Magnetic...

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ROBA®-capping head-12

**mayr your reliable partner Headquarters Chr. Mayr GmbH + Co. KG EichenstraBe 1, D-87665 Mauerstetten Tel.: +49 83 41/8 04-0, Fax: +49 83 41/80 44 21 www.mayr.com, E-Mail: [email protected] Service Germany/Austria Branch office China Mayr Zhangjiagang Power Transmission Co., Ltd. Fuxin Road No.1298, Yangshe Town 215637 Zhangjiagang Tel.: 05 12/58 91-75 67 Fax: 05 12/58 91-75 66 [email protected] France Mayr France S.A.S. Z.A.L. du Minopole Rue Nungesser et Coli 62160 Bully-Les-Mines Tel.: 03.21.72.91.91 Fax: 03.21.29.71.77 [email protected] Great Britain Mayr Transmissions Ltd. Valley Road,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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