EAS®-axial

EAS®-axial
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EAS®-axial

Product catalog summary
Overview: The document provides comprehensive technical specifications and operational principles for the EAS®-axial device, designed for overload protection in linear movements. It emphasizes the product's capability to limit tensile and compressive forces, ensuring precision and longevity through high-quality materials and manufacturing.
Key Features:
  • Limits tensile and compressive forces with high axial rigidity and backlash-free force transmission.
  • Immediate force interruption during overload with stepless adjustment of release force.
  • Integrated limit switch for overload signaling and drive shutdown.
  • Cycle monitoring for controlled cycle frequencies.
Applications:
  • Used in crank mechanisms, manufacturing gearboxes, and cam-controlled feed drives.
  • Prevents damage by ensuring force does not exceed set values.
Operating Principle:
  • Disengages when preset forces are exceeded, interrupting force transmission.
  • Re-engagement can be manual or automatic.
Design Variants:
  • Includes basic element, mounting flange design, and versions with sleeves, connecting rods, and guide rods.
  • Each variant supports different force transmission methods and application-specific adjustments.
Technical Specifications:
  • Release force ranges from 75 to 300,000 N across sizes 1 to 8.
  • Free stroke and dimensions vary by design and size, with detailed measurements provided.
Installation Examples:
  • Illustrates use in crank mechanisms and cam-controlled feed drives, emphasizing the device's role in force limitation and automatic re-engagement.
Conclusion: The EAS®-axial offers robust overload protection for linear movements, adaptable to various industrial applications with customizable features to meet specific operational needs.
Specifications:
The document provides detailed specifications for the EAS®-axial safety clutches, including force ranges, dimensions, and installation requirements. The force ranges are specified in kilonewtons (kN) and vary depending on the type and size of the clutch. Dimensions are provided for various sizes, detailing measurements such as length, diameter, and thread specifications.
Procedures:
The document outlines procedures for adjusting the release force of the EAS®-axial clutches. This involves setting the adjusting nut to a specific dimension to increase or decrease the release force. Installation instructions are also provided, emphasizing the importance of securing connections and ensuring the proximity switch is correctly adjusted.
Standards and Recommendations:
Maintenance recommendations include annual checks of the disengagement mechanism and re-lubrication using specific grease types. The document advises that maintenance should be conducted at the manufacturing site to ensure optimal performance.
Technical Explanations:
Technical explanations cover the calculation of forces and dimensions necessary for the proper functioning of the EAS®-axial. Examples are provided to illustrate the calculation of forces on the carriage and the selection of appropriate clutch sizes based on these forces.
Advantages:
The document highlights the benefits of using EAS®-safety clutches, such as reducing constructional safety factors, optimizing machine dimensions, and ensuring high system availability and productivity. These clutches protect against overloads and collisions, minimizing operational costs and repair times.
Product Summary:
A summary of various safety clutches and related products is provided, detailing their applications and benefits. This includes torque limiting clutches, electromagnetic brakes, and DC drives, each designed for specific industrial applications.
Contact Information:
Contact details for representatives in various countries are listed, providing addresses, phone numbers, and email contacts for customer support and inquiries.
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Catalog excerpts

EAS®-axial-1

your reliable partner EAS®-axial Overload protection for linear movements

 Open the catalog to page 1
EAS®-axial-2

your reliable partner EAS®-axial – Two-directional overload protection ●● Limits tensile and compressive forces. ●● High quality materials, hardened functional components and superior manufacturing precision guarantee excellent repetitive accuracy of the set force and increase the service lifetime. ●● Backlash-free force transmission with high axial rigidity. ●● Immediate force interruption in the event of overload. ●● Stepless adjustment of the release force. ●● Free stroke in both tensile and compressive direction can be defined by the user. ●● EAS®-axial with integrated limit switch emits...

 Open the catalog to page 2
EAS®-axial-3

your reliable partner Operating principle of the EAS®-axial ●● If the pre-set tensile or compressive forces are exceeded, the EAS®-axial disengages in the respective direction. ●● The release force is individually adjustable via an adjusting ring and mayr®-cup springs. ●● In case of overload occurrence, the bolt carries out an axial stroke and moves the switching segments radially outward. The force transmission is then interrupted. ●● Re-engagement takes place manually or automatically. Installation Example In a crank mechanism, various forces have an effect on the connecting rod. Extremely...

 Open the catalog to page 3
EAS®-axial-4

Basic element Release force: • Overload protection for linear movements. High axial rigidity. Backlash-free design. Rapid force drop. Overload can be signalled via a contactless limit switch. Mounting flange design Release force: • Force transmitted via bolts and mounting flange. Free strokes in tensile and / or compressive directions can be varied via customer-supplied attachment parts. Application example: feed carriages. Basic element with sleeve Release force: • Force transmitted via bolt and threaded end of sleeve. Free strokes in compressive directions can be varied via customer-supplied...

 Open the catalog to page 4
EAS®-axial-5

o mayr your reliable partner _ Basic element with guide rod Release force: 75 to 300 000 N Force transmitted via bolt and tapped hole on the housing. Guide rod length is suitable for accommodating the free stroke in tensile direction based on the customer’s application. Page 12 Mounting flange design with Release force: • Force transmitted via bolts and mounting flange. guide rod 75 to 300 000 N • Guide rod length is suitable for accommodating the free stroke in tensile direction based on the customer’s application. Release force: • Force transmitted via bolt and sleeve-side threaded pin. Both...

 Open the catalog to page 5
EAS®-axial-6

U mayr your reliable partner Type 300._ _0 Sizes 1 to 8 Cable length approx. 2 m, 0 3,5 mm Thread and centering as on the other side We reserve the right to make dimensional and constructional alterations. 1) Additional sizes for lower or higher release forces on request. Re-engagement force = 20 - 25 % of the release force. 2) Hi max: free stroke in tensile direction; H2 max: free stroke in compressive direction (larger free strokes on request) 3) EAS®-axial without limit switch - delivery with bushing (M8 or M5) 4) See Technical Data, release forces Fa Sizes Release force 4) Limit switch Low...

 Open the catalog to page 6
EAS®-axial-7

your reliable partner Mounting flange design We reserve the right to make dimensional and constructional alterations. 1) Additional sizes for lower or higher release forces on request. Re-engagement force = 20 - 25 % of the release force. 2) Hi maX' free stroke in tensile direction; H2 max: free stroke in compressive direction (larger free strokes on request) 3) EAS®-axial without limit switch - delivery with bushing (M8 or M5) 4) See Technical Data, release forces Fa Sizes Release force 4) Limit switch Low 4 0 Without limit switch 3) to Medium 5 1 With integrated 8 High 6 limit switch Example:...

 Open the catalog to page 7
EAS®-axial-8

your reliable partner We reserve the right to make dimensional and constructional alterations. Release force 4) Low Medium High Limit switch Without limit switch 3) With integrated limit switch A L3 Length of the sleeve Calculations according to “Length Dimensioning”, see Technical Data, pages 18/19 3) EAS®-axial without limit switch - delivery with bushing (M8 or M5) 4) See Technical Data, release forces Fa Example: Order number 2 / 310.400 / L3 = 210 1) Additional sizes for lower or higher release forces 2) H1 max: free stroke in tensile direction; on request. Re-engagement force = 20 - 25...

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EAS®-axial-9

your reliable partner Type 301._ _0 Sizes 1 to 8 We reserve the right to make dimensional and constructional alterations.

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EAS®-axial-10

your reliable partner Mounting flange design with connecting rod k A Type 321._ _0 Sizes 1 to 8 We reserve the right to make dimensional and constructional alterations.

 Open the catalog to page 10
EAS®-axial-11

your reliable partner Basic element with connecting rod and sleeve We reserve the right to make dimensional and constructional alterations.

 Open the catalog to page 11
EAS®-axial-12

your reliable partner Type 302._ _0 Sizes 1 to 8 We reserve the right to make dimensional and constructional alterations.

 Open the catalog to page 12
EAS®-axial-13

your reliable partner Type 322._ _0 Sizes 1 to 8 We reserve the right to make dimensional and constructional alterations. Order Number Release force 4) Low Medium High Limit switch Without limit switch 3) With integrated limit switch A L2 Length of the guide rod Calculations according to “Length Dimensioning”, see Technical Data, pages 18/19 Example: Order number 2 / 322.410 / L2 = 185 1) Additional sizes for lower or higher release forces 2) H1 max: free stroke in tensile direction 3) EAS®-axial without limit switch on request. Re-engagement force = 20 - 25 % of (larger free strokes on request)...

 Open the catalog to page 13
EAS®-axial-14

your reliable partner Basic element with guide rod and sleeve We reserve the right to make dimensional and constructional alterations.

 Open the catalog to page 14
EAS®-axial-15

your reliable partner Type 303._ _0 Sizes 1 to 8 We reserve the right to make dimensional and constructional alterations.

 Open the catalog to page 15
EAS®-axial-16

your reliable partner Mounting flange design with connecting rod and guide rod k A Type 323._ _0 Sizes 1 to 8 We reserve the right to make dimensional and constructional alterations.

 Open the catalog to page 16
EAS®-axial-17

your reliable partner Basic element with connecting rod, guide rod and sleeve We reserve the right to make dimensional and constructional alterations.

 Open the catalog to page 17

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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