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Jiwei/Ring-21 Compact Liquid Level Switch/Operating Instructions

Jiwei/Ring-21 Compact Liquid Level Switch/Operating Instructions
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Jiwei/Ring-21 Compact Liquid Level Switch/Operating Instructions

Product catalog summary
Introduction
  • Brief Description: The Ring-21 is a compact, economical tuning fork liquid level switch designed for challenging conditions in vessels and storage tanks. It is effective for foams, air bubbles, and viscous liquids with densities as low as 0.7g/cm³.
  • Operating Principle: It detects changes in vibration frequency when immersed in a medium, converting these changes into a switching output signal.
  • Application: Used in industries such as water conservancy, chemical, environmental protection, food, and medicine.
Configuration and Characteristics
  • Configuration: Comprises housing with electronics, process fitting, and tuning fork.
  • Characteristics: Lightweight, compact, suitable for tight spaces, with strong anti-interference and high reliability.
Installation
  • Before Installation: Verify instrument suitability for the environment, considering pressure, temperature, and chemical properties.
  • Installation: Can be installed in any position; vertical installation is recommended for viscous media.
  • Mounting Direction: Align fork bodies with medium flow to avoid errors.
  • Pressure/Vacuum: Ensure proper sealing for varying pressure conditions.
  • Moisture: Protect against moisture by directing the connection cable downward.
Electrical Connection
  • Safety Notes: Wiring should be done without line voltage and comply with Ex application regulations.
  • Connection Cable: Use cables with a diameter of 4.5-8mm for proper sealing.
  • Wiring Diagram: Follow specific diagrams for M12×1 and solenoid valve connectors.
Set Up
  • Modes Switch: Adjust for overfill and dry run protection using a screwdriver.
  • Signal Lamp: Indicates switching status: green for normal, red for alarm, flashing red for faults.
Fault Analysis and Maintenance
  • Fault Analysis: Diagnose issues by checking output signals related to electronics, voltage supply, installation, or fork body.
  • Instrument Repair: Offers technical support, user training, and a one-year warranty.
Technical Data
  • Housing: Made of PC plastic.
  • Process Fitting and Probe: Made of 316L stainless steel.
  • Ambient Conditions: Temperature range from -40 to 70℃ for housing, -40 to 80℃ for storage.
  • Process Conditions: Pressure range from -1 to 40 bar, temperature range from -50 to 150℃.
Specifications
  • Includes overfill and dry run protection.
  • Switching delay: 0.5 seconds when immersed, 1 second when bare.
  • Measuring accuracy: Deviation of ±1mm, switching delay of 3.0±0.5mm, repeatability of 0.1mm.
  • Electronics: Relay type SPST with rated load of AC 125V 0.5A and DC 24V 1A. PNP current is less than 250mA.
  • Operating voltage: Relay operates at 85~253VAC/10~35VDC, PNP at 10~35VDC.
  • Protection rating: IP66/67 for M12×1 and IP65 for solenoid valve connector.
Approvals
  • Technical data may vary based on approvals. Review approval documents carefully, available on the Jiwei website.
Protection Rating
  • Meets legal requirements of applicable GB guidelines with protection ratings of IP65 and IP66/67. GB conformity declaration available on the Jiwei website.
Dimensions
  • Detailed dimensions provided for various thread types and configurations.
Storage and Transport
  • Packaging: Instruments protected by recyclable carton material, with additional protection for probes. Special versions may use PE foam or foil.
  • Transport: Follow transport packaging instructions to avoid damage. Check delivery for completeness and damage upon receipt.
  • Storage: Store in a dry, dust-free environment, away from corrosive media and solar radiation. Avoid mechanical shock and vibration. Relative humidity should be 20~85%, and storage temperature should be -40~80℃.
Order Information
  • Various configurations available based on process temperature, process fitting, electronics, and cable entry. Options include different thread types and relay or PNP configurations.
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Catalog excerpts

Jiwei/Ring-21 Compact Liquid Level Switch/Operating Instructions-1

Operating Instructions Ring-21 Compact Liquid Level Switch

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Jiwei/Ring-21 Compact Liquid Level Switch/Operating Instructions-2

SHENZHEN JIWEI AUTOMATION LTD. www.jiweimeter.com

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Jiwei/Ring-21 Compact Liquid Level Switch/Operating Instructions-3

1 Introduction 1.1 Brief description Ring-21 is an economical compact tuning fork liquid level switch. It is designed with a compact and lightweight structure, with only 38 mm long of the fork body while the total length is only 160.5 mm, and the maximum diameter is about only 31.5 mm. Ring-21 can be applied to the level measurement of vessels and storage tanks under difficult conditions. It is not only suitable to use in foams, air bubbles, viscous liquid and conditions with complex vibrating interference, but also particularly suitable to be installed in small containers and tanks with constricted...

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Jiwei/Ring-21 Compact Liquid Level Switch/Operating Instructions-4

2.2 Characteristic (1) Economical pricing with lightweight compact design. Total length is only 160.5mm, the maximum diameter is 31.5 mm and the length of fork body is just 38mm. (2) Especially suitable to measure in pipelines and constricted spaces. (3) Measurable liquid’s density is as low as 0.7g/cm³ . (4) Cost-effective and high cost-performance ratio. (5) Strong anti-interference feature, can work in foams, air bubbles, viscous liquid and conditions with complex vibrating interference. (6) Based on the detection of vibration frequency changing of fork body, the measurement has high reliability....

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Jiwei/Ring-21 Compact Liquid Level Switch/Operating Instructions-5

3.4 Filling openings As Figure 3 shown, when choosing mounting position, avoid mounting Ring-21 at filling openings, in order to prevent measurement error, even instrument damage caused by material impact, it should be mounted in such a way that the tuning fork does not protrude directly into the filling stream Fig.3: Avoid mounting at filling opening 3.5 Pressure/Vacuum The process fitting must be sealed if there is high pressure or low pressure in the vessel or pipeline .Before mounting, please check if the seal material is suitable for the existing process conditions such as process pressure...

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Jiwei/Ring-21 Compact Liquid Level Switch/Operating Instructions-6

4.2 Connection cable In general, Ring-21 uses general cable with round cross-section. To ensure its sealing effect, outer diameter is 4.5-8mm. If you are using cable with a different diameter or cross-section, please use matched cable bolt, and be aware of changed cable’s sealing ability. 4.3 Wiring diagram Please wiring safely according to following diagrams. Figure 5, 6 and 7 is the wiring plan for M12×1. Figure 8, 9 and 10 is the wiring plan for the connector of solenoid valve.    ⚫  Note: The cable fitting of M12×1 is not equipped with Ring-21 normally. Client can choose the right cable...

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Jiwei/Ring-21 Compact Liquid Level Switch/Operating Instructions-7

5 Set up 5.1 Modes switch For overfill protection and dry run protection, it should be combined with the practical requirements of the occasion to adjust mode switch (High/Low). Proceed as follows: (1) Use screwdriver to unscrew partial screws on housing. (See Fig. 12) (2) Use straight screwdriver to rotate the electronic potentiometer clockwise to the end, so the instrument is in “High” mode. (See Fig. 13) (3) Use straight screwdriver to rotate the electronic potentiometer counterclockwise to the end, so the instrument is in “Low” mode. (See Fig. 13) (4) After setting the mode, please screw...

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Jiwei/Ring-21 Compact Liquid Level Switch/Operating Instructions-8

Installation location Switching status Signal lamp Relay de-energized Note: Above figures are as default setting, K is the common point, O is normally-closed contact, C is normally-opened contact. You also can customize your required form for normally-closed contact and normally-opened contact. Table 2 lists the PNP output signal corresponding to the level status. Table 2 PNP output Installation location Output Current Signal lamp (High) Overfill protection (High) Overfill protection Safety note: When testing the function of Ring-21, do NOT hold the fork body by hands, it may distort the fork...

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Jiwei/Ring-21 Compact Liquid Level Switch/Operating Instructions-9

jiwei -itfiJg&fk-- 6 Fault analysis and maintenance 6.1 Fault analysis The operator of the instrument is responsible for taking suitable inspections to rectify faults. Ring-21 offers high quality and reliability. Nevertheless, faults may occur during operation. These may be caused by the following: • Electronics module • Voltage supply • Installation location • Vibrating fork body When faults occur, the first inspection to be taken is to check the output signal. In many cases, the causes can be determined this way and the faults rectified. See Table 3 as reference. Table 3 Fault analysis Depending...

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Jiwei/Ring-21 Compact Liquid Level Switch/Operating Instructions-10

jiwei -itfiJg&fk-- Instrument weight 250g Measuring frequency approximate 1100 Hz Ambient conditions Ambient temperature on the housing -40~70°C Storage and transport temperature -40~80°C Process conditions Process pressure -1—40bar Process temperature(Normal temperature) -50—100 °C Process temperature(High temperature) -50—150C Sensitivity switch (The lowest density) Density Modes switch High Low Switching delay When immersed When laid bare Measuring accuracy Measured deviation Switching delay Repeatability Electronics Relay Relay rated load PNP Operating voltage Relay PNP Electrical protective...

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Jiwei/Ring-21 Compact Liquid Level Switch/Operating Instructions-12

9 Storage and transport 9.1 Packaging Your instrument was protected by packaging during transport. The packaging of standard instruments consists of environment friendly, recyclable carton cover material .The probe is additionally protected with a cardboard cover. For special version, PE foam or PE foil is also used. Please dispose of the packaging material through specialized recycling companies. 9.2 Transport Transport must be carried out under consideration of the notes on the transport packaging. Nonobservance of these instructions can cause damage to the instrument. The delivery must be...

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Jiwei/Ring-21 Compact Liquid Level Switch/Operating Instructions-13

Process fitting TA Thread G A” A SHENZHEN JIWEI AUTOMATION LTD. www.jiweimeter.com

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