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Application of Tuning Fork Liquid Level Switch in White Oil Storage Tanks

Application of Tuning Fork Liquid Level Switch in White Oil Storage Tanks

Application of Tuning Fork Liquid Level Switch in White Oil Storage Tanks

Product catalog summary
Introduction
Liquid level sensors are essential in various industries such as petroleum, chemical, and food. They are categorized into level switches, which detect the presence of materials at specific locations, and level meters, which continuously measure material volume.
Case Study: Lithium Battery Separator Manufacturer
A manufacturer experienced an overfill accident due to the absence of a liquid level switch and a faulty continuous measuring instrument. The magnetic level indicator used was ineffective due to the high viscosity of white oil, leading to overflow.
Solution: Tuning Fork Liquid Level Switch
To prevent future accidents, a tuning fork liquid level switch was recommended and installed. This type of switch offers higher stability and reliability compared to float level indicators.
Advantages of Tuning Fork Liquid Level Switches
  • High sensitivity with a measurable density as low as 0.5g/cm³, unaffected by foam, bubbles, viscosity, or vibration.
  • High reliability with maintenance-free operation and a durable lifespan.
  • Certified for SIL2/SIL3 Functional Safety, Intrinsic Safety, and Flameproof Enclosure, with IP66/IP67 protection rating.
Conclusion
The Ring-11 tuning fork level switch was selected for its stable and excellent performance in white oil storage tanks, proving to be a cost-effective solution.
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Catalog excerpts

Application of Tuning Fork Liquid Level Switch in White Oil Storage Tanks-1

Application of Tuning Fork Liquid Level Switch in White Oil Storage Tanks Liquid level sensors are widely used in petroleum, chemical, food and other industrial field. Liquid level sensors can be classified into two categories ---- level switches and level meters. Level switches are sensors that detect the presence of liquids, powder, or granulated materials at specific locations. Different from level switches, level meters are devices continuously measure the volume of liquid, powder, or granulated materials. Few months ago, a lithium battery separator manufacturer had encountered an overfill accident. The absence of liquid level switch and the fault signal of the continuous measuring instrument were the main reasons caused this accident. The liquid level sensors are mainly used in the production process of lithium battery separator to detect the liquid level of white oil in storage tank. To facilitate on-site observation and send remote signal to a control room, the user selected the magnetic level indicator with remote transmitter (commonly known as remote magnetic level meter). However, the viscosity of white oil had great resistance on the movement of magnetic floats, which resulted in overflow accident. For safety concerned, the user decided to install a liquid level switch on the top of the storage tanks to alarm the high level overflow. Among tuning fork liquid level switches and float level indicators, tuning fork liquid level switches were recommended in this case. Compared with the float level indicators, tuning fork level switches cost higher but also have higher stability and reliability: Shenzhen JiweiAutomations Ltd.

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Application of Tuning Fork Liquid Level Switch in White Oil Storage Tanks-2

1. The fork’s harmonic resonant frequency has been precisely pre-adjusted to achieve high sensitivity so the lowest measurable density can be as low as 0.5g/cm³. With strong disturbance resistance ability, not influenced by foam, bubbles, viscosity, vibration and other liquid characteristics. 2. High reliability due to the detection of vibration frequency. Maintenance free, with durable life. 3. Passed SIL2 / SIL3 Functional Safety Assessment, as well as certified for both Intrinsic Safety (Ex ia IIC T6~T1 Ga) and Flameproof Enclosure (Ex d IIC T6~T1 Gb) explosion protection, with protection...

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