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Application of Remote Transmitter in PVC Production

Application of Remote Transmitter in PVC Production

Application of Remote Transmitter in PVC Production

Product catalog summary
Introduction
Shenzhen Jiwei Automations Ltd. has successfully implemented the Reed-11 Remote Transmitter in a new PVC production project for a large state-owned enterprise. The project involves the installation of Magnetic Level Indicators for real-time remote measurement and control of liquid levels in PVC storage tanks.
PVC Production Process
Polyvinyl Chloride (PVC) is a widely-used plastic produced through the polymerization of vinyl chloride monomer (VCM). The process primarily involves suspension polymerization, where VCM and water are mixed with a polymerization initiator. The reaction is exothermic, requiring cooling and continuous water addition to maintain suspension.
Importance of Liquid Level Monitoring
Due to the toxic and flammable nature of ethylene, liquid chlorine, and vinyl chloride monomer, monitoring liquid levels in PVC production tanks is crucial to prevent leakage or deflagration. Magnetic Level Indicators are used for this purpose, and the performance of these sensors is critical for safety.
Challenges with Existing Products
Common issues with domestic liquid level sensors include poor sealing, low-quality materials, lack of explosion-proof design, and inadequate corrosion resistance, particularly for liquid chlorine measurement.
Advantages of Jiwei Reed-11 Remote Transmitter
The Jiwei Reed-11 Remote Transmitter addresses these challenges with several enhancements:
  • High-quality reed switches for extended service life.
  • Use of TI CLT chips for reliable 4-20mA output.
  • Certified for Flameproof Enclosure and Intrinsic Safety explosion protections.
  • Ingress protection rating of IP66/IP67.
  • Constructed with 304 stainless steel for strong corrosion resistance.
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Catalog excerpts

Application of Remote Transmitter in PVC Production-1

Application of Remote Transmitter in PVC Production Recently, Jiwei Reed-11 Remote Transmitter won the bid in a new PVC project of a large state-owned enterprise. The project proposes to install Magnetic Level Indicators to realize remote real-time measurement and control of the liquid level in PVC production storage tank. Polyvinyl Chloride (PVC) plastic, commonly known as "vinyl," has become one of the most widely-used types of plastics. Pure polyvinyl chloride is a white, brittle solid. Polyvinyl chloride is produced by polymerization of the vinyl chloride monomer (VCM). About 80% of production involves suspension polymerization. VCM and water are introduced into the reactor along with a polymerization initiator and other additives. The contents of the reaction vessel are pressurized and continually mixed to maintain the suspension and ensure a uniform particle size of the PVC resin. The reaction is exothermic and thus requires cooling. As the volume is reduced during the reaction (PVC is denser than VCM), water is continually added to the mixture to maintain the suspension. Figure 1 shows the process flow chart of PVC production: Magnetic Level Indicators are installed to monitor the real time liquid level for each PVC production tank, because the ethylene, liquid chlorine and vinyl chloride monomer are toxic and flammable, it is necessary to monitor the liquid level to avoid leakage or deflagration accidents. So, the performance of level sensor with stable, reliable and durable characteristics Shenzhen Jiwei Automations Ltd.

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Application of Remote Transmitter in PVC Production-2

Because the measured medium is toxic, corrosive, gasified, flammable and explosive, it is difficlut to monitor the liquid level on-site, and mostly need to transmit the liquid level signal to a central control room simultaneously. Reed Transmitter is usually tied to measuring float and operated together with Magnetic Level Indicator. Through the remote transmission of liquid level signal to the control room in the form of 4-20mA current, the liquid level height can be controlled remotely in real time. However, the quality of domestic brands often occurs the following problems: 1. Easy to penetrate...

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