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Application of Extra-Long Vibrating Rod Level Switches in Precipitates Interface Measurement of Water

Application of Extra-Long Vibrating Rod Level Switches in Precipitates Interface Measurement of Water

Application of Extra-Long Vibrating Rod Level Switches in Precipitates Interface Measurement of Water

Product catalog summary

Introduction
The document discusses the application of Extra-Long Vibrating Rod Level Switches, specifically the Tube-11 model, in measuring the interface of precipitates in water. A large chemical group has ordered 100 units for measuring nylon slices in water, with lengths up to 2.9 meters, making Jiwei the only manufacturer in China capable of producing such long switches.

Specifications and Design
The Tube-11 Vibrating Rod Level Switch features a unique double-rod design, utilizing piezoelectric components to drive and detect vibrations. This design ensures consistent resonance between the inner and outer rods, enhancing sensitivity and reliability. The switch is primarily used for measuring solid particles or powders but can also be adapted for liquid precipitate interface measurement.

Advantages of Double-Rod Design
Unlike single-rod structures, the double-rod design prevents energy transfer to the tank wall, reducing the need for high driving voltage and extending the lifespan of piezoelectric ceramics. This design also improves detection sensitivity, making it suitable for interface measurement.

Applications and Performance
The Tube-11 is effective for point level detection of bulk solids with densities greater than 0.02 kg/cm³. It is used for high and low-level sensing and general point level indication in silos, bins, or hoppers. The switch performs reliably in liquid precipitate interface measurement, with counterweight blocks reducing energy loss in longer models.

Key Features
The Tube-11 offers several advantages: it is the first made-in-China double vibrating tube switch, excels in sediment interface detection, has high sensitivity, and is suitable for granular bulk solids. It features strong self-diagnostic capabilities, easy installation, and requires no calibration. It is certified for safety and corrosion resistance.

Project Implementation
The project involves measuring the solid level of Nylon 6 Slice in water at high temperatures (140 ℃) in storage tanks and extraction towers. The switches have been operating reliably without false alarms.

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Catalog excerpts

Application of Extra-Long Vibrating Rod Level Switches in Precipitates Interface Measurement of Water-1

Application of Extra-Long Vibrating Rod Level Switches in Precipitates Interface Measurement of Water Recently, a large chemical group ordered 100 pieces of Extra-Long Interface Vibrating Rod Level Switches from Jiwei, mainly used for measuring nylon slices in water. The 100 pieces of Tube-11 Interface Vibrating Rod Level Switches are mostly exceeding 1.9 meters in length, with the longest of 2.9 meters. So far, Jiwei is the only manufacturer in China that can manufacture 2.9-meter-long Interface Vibrating Rod Level Switches for measuring solids in water. Tube-11 Vibrating Rod Level Switch is the first double-rods-design Vibrating Rod Level Switch that made-in-China. It uses piezoelectric components to drive and detect vibration, causing resonance between the inner and outer rods at a completely consistent resonant frequency. When the outer vibration rod contacts with solid, the resonance frequency of the outer vibration rod changes, thereby damaging the resonance of both the inner and outer rods, which significantly reduces the amplitude of the vibration rods as well as the output signal amplitude of the piezoelectric device. The changing signal is detected and analyzed by an intelligent circuit and then output a switch signal as a result. Tube-11 adopts a unique double-rods design with great sensitivity and reliability. Tube-11 Vibrating Rod Level Switch is mainly used for measuring the level of solid particles or powders, but after special debugging, it can also be used for precipitates interface measurement of liquids. 深圳计为自动

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Application of Extra-Long Vibrating Rod Level Switches in Precipitates Interface Measurement of Water-2

For single rod structure level switch, vibration energy transfers to the tank wall during operation. Due to the continuous loss of vibration energy caused by energy transfer to the tank wall, in order to maintain a reasonable and constant amplitude of vibration and continue working normally, it is necessary to appropriately increase the rod’s driving energy and continuously supplement the lost energy, which inevitably requires an increase in the driving voltage of piezoelectric ceramics, and this greatly shorten the lifespan of piezoelectric ceramics. In addition, increasing the driving voltage...

 Open the catalog to page 2
Application of Extra-Long Vibrating Rod Level Switches in Precipitates Interface Measurement of Water-3

Tube-11 Vibrating Rod Level Switch is a highly reliable level switch for point level detection of bulk solids with density greater than 0.02 kg/cm³. Tube-11 is often used with great success for high level sensing, low level switching and general point level indication for almost any material in the silo, bin or hopper, as well as stable and reliable performance in precipitates interface measurement of liquids. In response to the characteristic of energy loss in 2.9–metre Tube-11 Interface Vibrating Rod Level Switches, counterweight blocks have been installed at the end of the extension tubes,...

 Open the catalog to page 3
Application of Extra-Long Vibrating Rod Level Switches in Precipitates Interface Measurement of Water-4

for majority granular bulk solids. Measurable medium density can be as low as 0.02g/cm³. (4) Larger redundancy to avoid medium buildup and highly reliable for the medium with strong viscosity and adhesiveness. (5) Strong self-diagnostic function makes it possible to accurately locate the fault. (6) Easy installation and no calibration necessary. (7) With CE certificates, gas/dust Flameproof Enclosure and gas/dust Intrinsic Safety certificates, and IP66/IP67 Ingress Protection. (8) Using materials with strong corrosion resistance: 316L, 318S13. This project aims to measure the solid level of Nylon...

 Open the catalog to page 4

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