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Analysis on the Maximum Reliable Working Temperature of Vibrating Level Switch

Analysis on the Maximum Reliable Working Temperature of Vibrating Level Switch

Analysis on the Maximum Reliable Working Temperature of Vibrating Level Switch

Product catalog summary
Introduction
The document discusses the maximum reliable working temperature of vibrating level switches, focusing on the role of piezoelectric devices, particularly piezoelectric ceramics, which are crucial for the operation of these switches.
Piezoelectric Ceramic Components
Piezoelectric ceramics are used in vibrating level switches to drive and detect vibrations. These components must be placed close to the vibrating probe to enhance efficiency and reliability. The reliability of these components is influenced by factors such as temperature, humidity, and stress. Temperature is the most critical factor due to its impact on the semi-stable state domains within the ceramics, which can lead to depolarization and aging of electrical properties.
Temperature Considerations
The Curie temperature (Tc) is a key parameter that determines the maximum reliable working temperature of piezoelectric ceramics. The maximum reliable temperature should not exceed half of the Curie temperature. Jiwei's design includes a temperature buffer isolation device to stabilize the temperature of the components, ensuring optimal performance even with sudden temperature changes.
Compliance and Innovations
Jiwei adheres to international industrial standards, with a nominal maximum reliable process temperature of 250°C for their vibrating level switches. For temperatures exceeding 250°C, Jiwei has developed an ultra-high temperature vibrating rod level switch with water or air cooling capabilities, allowing operation at temperatures up to 400°C. This innovation significantly broadens the application range of their products.
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Catalog excerpts

Analysis on the Maximum Reliable Working Temperature of Vibrating Level Switch-1

Analysis on the Maximum Reliable Working Temperature of Vibrating Level Switch Piezoelectric devices are the core elements of vibrating level switches, and piezoelectric ceramics are the most commonly used piezoelectric devices. Generally, the vibration driving and detecting components composed of multiple pieces of piezoelectric ceramics are also called piezoelectric ceramic components. From the structural design of vibrating level switch, the piezoelectric ceramic components should be set closely by the vibrating probe to improve the driving efficiency and working reliability. When the instrument is installed in a specific application, the whole probe must be inserted into the storage tank or pipeline. Therefore, the working reliability of the piezoelectric ceramic component determines the reliable working temperature of the vibrating level switch. The working reliability of piezoelectric ceramic components is affected by many factors, such as process temperature, environmental humidity, assembly preload stress and the stress of fixed parts. Temperature is the most significant component, because of the structure of semi-stable state domains (non 180 ° domains) in piezoelectric ceramics are easy changed by thermal energy that released in high temperature ambient, and then resulting in depolarization of some domains and aging of electrical properties; especially in the case of sudden temperature change, the sudden accumulation of thermal energy tends to make the domain turn and depolarize the piezoelectric ceramics, and this degradation is irreversible. The dielectric constant is used to measure the performance parameters of piezoelectric ceramics ε , electromechanical coupling coefficient Kp, quality factor QM, Curie temperature Tc, etc. The Curie

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Analysis on the Maximum Reliable Working Temperature of Vibrating Level Switch-2

temperature Tc determines the maximum temperature at which the piezoelectric ceramic module is able to work reliably in the long-term. Based on the temperature performance curve of piezoelectric ceramics, the maximum temperature at which the piezoelectric ceramic components is able to work reliably and persistently shall not exceed half of its Curie temperature Tc value. The fixing and assembly design of piezoelectric ceramic components of Jiwei level switch products fully considers the strict high-temperature working environment, and adds a temperature buffer isolation device in the piezoelectric...

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Analysis on the Maximum Reliable Working Temperature of Vibrating Level Switch-3

makes the vibrating rod level switch can operate reliably at a temperature up to 400℃, and significantly expands its application field.

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