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Chicago Pneumatic
Industrial Tools Catalog

Industrial Tools Catalog

Product catalog summary

Overview
Chicago Pneumatic (CP) is a renowned global brand with over 110 years of history, specializing in reliable and durable tools for various industries. The company emphasizes innovation, quality, and customer value, offering a wide range of air tools for maintenance and production applications.

Historical Milestones

Founded in 1889 by John W. Duntley to address construction workers' needs.
Introduced the first single-valve pneumatic hammer and electric tools in the early 1900s.
Developed the first impact wrench and specialized tools for automotive and aerospace industries.
Continued innovation with ergonomic designs and ATEX certified tools.

Product Offerings

CP offers a comprehensive range of tools including impact wrenches, ratchet wrenches, screwdrivers, drills, grinders, sanders, and more.
Tools are designed for versatility, robustness, and ease of use, suitable for both general and heavy-duty maintenance operations.
Products undergo rigorous testing for quality and durability, ensuring high performance and safety.

Strategic Focus

CP aims to deliver global and local support through a strong distributor network.
Emphasizes competitive pricing, stock availability, and continuous product development.
Focuses on customer satisfaction by providing training and fast support for sales and maintenance.

Key Features and Benefits

Tools are engineered for demanding applications with strict quality inspections.
Offers ergonomic designs, safety features, and durable tools to enhance productivity.
Provides a wide portfolio of high-quality air tools for various industrial applications.

Technical Specifications

Includes detailed torque recommendations and specifications for different tool types and applications.
Provides guidance on selecting the right bolting tools based on application needs.

Conclusion
Chicago Pneumatic remains a leader in the industrial tools sector, offering innovative and reliable solutions to meet the evolving needs of industries worldwide.

Impact Wrenches Overview
This document provides detailed specifications and features of various impact wrenches designed for industrial maintenance, general maintenance, and production applications. The tools are characterized by their compact design, lightweight, and powerful performance, suitable for tight spots and heavy-duty tasks.

Specifications
The document lists specifications for multiple models, including CP719, CP721, CP7722, CP6300 RSR, CP724H, CP726H, CP7731, CP7732, CP8222-P, CP8222-R, CP8232-QC, CP8242-P, CP8242-R, CP8252-P, CP8252-R, CP734H, CP7748, CP9541, CP9542, CP6500-RS, CP6500-RSR, CP749, and CP6748EX-P11R. Key parameters include drive size, blows per minute, free speed, working torque, maximum torque, net weight, length, air consumption, vibration level, sound pressure, and sound power.

Features and Benefits

DYNA-PACT Mechanism: Provides smooth operation and durability with a pin clutch in an oil bath.
Rocking Dog Clutch: Ensures smooth operations and durability, ideal for soft joints in maintenance.
Butterfly Throttle: Offers excellent maneuverability and is perfect for limited access areas.
Twin Hammer Clutch: Delivers powerful torque with low noise and vibration, enhancing operator comfort.
Composite and Aluminum Housing: Provides durability and lightweight handling for operator comfort.

Applications
The tools are suitable for various applications, including general repairs, maintenance of small engines, compressors, generators, and industrial environments like refineries, offshore platforms, and mining operations. They are designed to meet ATEX safety standards for explosive environments.

ATEX Certification
The document highlights the importance of ATEX certification for equipment used in explosive atmospheres, ensuring safety and compliance with EU directives.

Conclusion
The impact wrenches detailed in this document offer a combination of power, durability, and ergonomic design, making them ideal for a wide range of industrial and maintenance applications. Their compliance with safety standards and robust construction ensures reliable performance in demanding environments.

Specifications Overview
The document provides detailed specifications for various models of impact wrenches and related accessories. Key specifications include drive size, blows per minute, free speed, working torque, maximum torque, net weight, length, air consumption, vibration level, sound pressure, sound power, and air inlet size. Models such as CP6930-D35, CP6135-D80, CP6130-T70, and CP6240-T120 are highlighted with their respective technical details.

Features and Benefits
The impact wrenches are equipped with a reliable Double Rocking Dog clutch suitable for all joint types, a multi-position regulator, a progressive trigger, and an easy reverse mechanism. They also feature a suspension hole for easy hoist or balancer hooking. The benefits include incredible breaking torque for industrial maintenance and production applications, extreme durability with resistant parts and robust housing, and operator comfort with smooth control, low vibrations, and limited noise.

Accessories and Kits
The document lists various kits and accessories, including impact kits with different socket sizes, protective covers, suspension hooks, and lubrication options. Specific part numbers are provided for each accessory, ensuring compatibility and ease of ordering.

Safety and Ergonomics
Emphasis is placed on maintaining sufficient pressure, constant airflow, proper couplings and nipples, and correct tool connections as recommended in the operator manual. The document also highlights the importance of low vibrations and noise levels to reduce TMS risk.

Additional Tools and Accessories
The document includes information on inline oilers, balancers, protective gloves, and magnetic tool holders. It provides detailed specifications for each item, including part numbers and dimensions.

Impact Sockets
A comprehensive list of impact sockets is provided, categorized by drive size and type (standard, deep, magnetic, universal). Each category includes the number of pieces and dimensions, with both metric and SAE options available.

Conclusion
The document serves as a detailed technical guide for selecting and using impact wrenches and related accessories, emphasizing durability, performance, and operator safety.

Tool Dimensions and Applications
The document provides detailed specifications and guidelines for various models of tools, focusing on dimensions, tune-up and repair kits, fastening applications, and clutch types. It includes tables with measurements and torque values, as well as descriptions of different screw types and their applications.

1. Tool Dimensions
The document lists dimensions for various models, including length (L), height (H), and side to center measurements in both inches and millimeters. Models such as CP825T, CP828/H, and CP7830Q/HQ are detailed with specific measurements.

2. Tune-Up and Repair Kits
A comprehensive list of models with corresponding tune-up and repair kit part numbers is provided. This section is crucial for maintenance and repair operations, ensuring the correct parts are used for each model.

3. Fastening Applications
The document outlines different types of screws and their applications, emphasizing the importance of selecting the right screw based on material and joint type. It also discusses the selection of screwdrivers based on clutch type, torque, and speed.

4. Clutch Types
Various clutch types are described, including impact, direct drive, positive, cushion, and shut-off clutches. Each type is suited for specific applications, with details on their advantages and operational characteristics.

5. Torque Values
Recommended torque values for metric screws are provided, along with a chart for ISO machine screws. This information is essential for ensuring proper fastening and avoiding over-tightening.

6. Screwdriver Specifications
Detailed specifications for impact clutch, positive clutch, direct drive, and cushion clutch screwdrivers are included. Each model's torque range, speed, weight, and other operational parameters are listed.

7. Features and Benefits
The document highlights the features and benefits of various tools, such as compact design, low noise levels, ergonomic handling, and high-speed operation. These attributes are designed to enhance productivity and operator comfort.

Industrial Screwdrivers and Grinders
The document provides detailed specifications and features of various industrial screwdrivers and grinders manufactured by Chicago Pneumatic. It includes information on fastening cushion clutch screwdrivers, shut-off clutch screwdrivers, and grinding tools, along with their accessories and maintenance kits.

Fastening Cushion Clutch Screwdrivers

Features: Progressive lever start, reversible control, robust aluminum body, and low noise level.
Benefits: Ideal for intensive applications, ergonomic handling, durable housing, and fast cycle times for productivity.
Models: CP2006, CP2009, CP2011 with varying specifications such as free speed, torque, and weight.

Shut-off Clutch Screwdrivers

Features: One-hand reverse button, keyless torque setting adjustment, and color rings for identification.
Benefits: High productivity, excellent accuracy, and low noise for operator comfort.
Models: CP2611, CP2621, CP2622 with specifications including free speed, torque, and weight.

Grinding Tools

Types: Die grinders, angle grinders, vertical grinders, and extended shaft grinders.
Features: Ergonomic design, significant sound and vibration reduction, and rugged construction.
Applications: Suitable for material removal, deburring, and precision work with various abrasives like carbide burrs and grinding wheels.

Accessories and Maintenance

Accessories: Noise reducers, side handles, suspension bails, and stud cleaners.
Maintenance Kits: Tune-up kits for various models to ensure optimal performance.
Lubrication: Recommendations for air tool oil and airoilene oil for motor protection.

Safety and Operation

Safety Features: Safety throttles, over-speed shut-off, and wheel guards.
Operational Guidelines: Ensure proper maintenance, use protective gear, and follow recommended speeds for safe operation.

Specifications Overview
The document provides detailed specifications for various models of die grinders, including CP3000, CP9104Q, CP860, and CP3019 series. Each model is listed with its part number, free speed (rpm), power (hp), collet capacity, air consumption, net weight, length, vibration level, sound pressure, and sound power. All models require a hose with an internal diameter of 3/8" (9.5mm) and operate at 90 PSI (6.3 Bar).

Key Features and Benefits
- High-Speed Precision Work: Models like CP3000-600CR and CP9104Q offer high-speed operation up to 60,000 RPM, making them suitable for precision work. They include features like low noise levels (71 dB(A)), silencer hoses, and lightweight bodies for operator comfort.
- Durability and Comfort: Models such as CP875 and CP876 are designed for industrial production with features like steel bodies, built-in air regulators, and ergonomic designs for ease of use in tight spaces.
- Compact and Lightweight: The CP3000 series offers compact designs with streamlined safety levers and rear exhausts, providing up to 1,000 hours between maintenance intervals.

Performance and Applications
- General Maintenance: Many models are suitable for general maintenance applications, offering features like rubber overmould grips, swivel air inlets, and built-in air regulators for high operator comfort and performance.
- Industrial Maintenance and Production: The CP3019 series is highlighted for its high performance in demanding applications, with durability up to 2,000 hours between maintenance intervals.

Model Comparisons
The document compares various models, noting similar features and differences in speed, collet capacity, and exhaust types. It also references accessories available on pages 62 to 66 for further customization and enhancement of tool capabilities.

Industrial Sanders and Accessories
The document provides detailed specifications and features of various industrial sanders and their accessories. It includes information on models, part numbers, performance metrics, and available accessories for different sander series.

Specifications
The document lists multiple models of sanders, such as CP3650 and CP3850 series, with specifications including free speed (rpm), power (hp and W), pad capacity (inches and mm), spindle thread, air consumption at free speed and load, net weight, length, vibration level, sound pressure, sound power, and air inlet size. Each model is designed for specific industrial applications, with variations in speed, power, and spindle type.

Features
Key features of the CP3650 and CP3850 series include high power and torque motors, superior durability bevel gears, spindle lock buttons, and double action safety levers. These features contribute to the tools' high performance and ergonomics, making them suitable for demanding industrial applications with up to 2,000 hours between maintenance intervals.

Accessories
The document details various accessories and spare parts for sanders, including back-up plates, silencer kits, grease guns, collet holders, pads, and tune-up kits. It also lists optional accessories like dust extraction kits and vacuum hose adapters for enhanced functionality and maintenance.

Applications
The sanders are designed for industrial maintenance and production, general maintenance, and super industrial applications. They are suitable for finishing tasks and are equipped to handle different sanding requirements with various pad sizes and configurations.

Recommendations
Users are advised to refer to specific pages for unique features of each series and to ensure compatibility of accessories with their respective models. The document emphasizes the importance of using the correct accessories and maintenance kits to ensure optimal performance and longevity of the tools.

Industrial Drills and Percussive Tools
The document provides detailed specifications and features of various industrial drills and percussive tools designed for maintenance and production. It includes information on models, power, speed, torque, and ergonomic features aimed at enhancing productivity and operator comfort.

Specifications
The document lists specifications for different models of drills, including free speed (rpm), power (hp and W), chuck capacity, spindle, stall torque, net weight, length, air consumption, vibration level, sound pressure, and sound power. These specifications are crucial for selecting the appropriate tool for specific industrial applications.

Features and Benefits
The drills are highlighted for their high power, durability, precision, and ergonomic design. Key features include industrial pistol drills with Jacobs industrial keyed chuck, high power motors, durable gearboxes, and ergonomic handles. Benefits focus on improved productivity, operator comfort, and suitability for intensive duty and high durability tasks.

Model Variations
The document details variations in models such as key chuck, keyless chuck, and models without chuck. Each variation is designed to cater to different operational needs, offering flexibility in industrial applications.

Performance Metrics
Performance metrics such as free speed, power, torque, and vibration levels are provided for each model, allowing users to assess the suitability of each tool for specific tasks.

Accessories and Maintenance
The document includes information on available accessories, tune-up kits, and optional accessories to enhance tool functionality and longevity. It also provides part numbers for easy reference and ordering.

Percussive Tools
The document describes percussive tools like chipping hammers and needle scalers, emphasizing their applications in derusting, deburring, and post-welding tasks. Features such as vibration damping and quick-change capabilities are highlighted to improve operator comfort and efficiency.

Conclusion
This comprehensive guide serves as a reference for selecting and maintaining industrial drills and percussive tools, ensuring high productivity and durability in industrial maintenance and production environments.

Chicago Pneumatic Compressors
Chicago Pneumatic offers a comprehensive range of compressors including rotary screw compressors, piston compressors, and quality air solution products. These products are designed for durability and reliability, enhancing productivity in industrial processes. The company emphasizes energy efficiency, particularly through inverter-driven compressor technology, which can reduce energy consumption by up to 30%.

Key Features of Inverter-Driven Compressors

Energy optimization across speed ranges.
Perfect match of air demand and supply, minimizing unload losses.
Direct transmission for longer bearing life.
Intelligent energy-saving features with integrated sequencer for up to six compressors.

Guidelines for Selecting a Compressor

Identify the type of use: DIY, professional, or industrial.
Determine Free Air Delivery (FAD) requirements based on tools used.
Consider frequency of use: occasional, intermittent, or frequent.
Assess spacing requirements: fixed, movable, remote, horizontal, or vertical.
Evaluate noise level comfort needs.
Check electrical requirements: 1 phase or 3 phase.
Decide on vessel size based on usage.
Identify necessary accessories for clean or dry air.
Verify quality labels for ISO conformity and genuine parts.
Ensure ease of maintenance and availability of parts and services.

General Safety Instructions
Chicago Pneumatic emphasizes the importance of operator safety and provides guidelines for safe tool operation. Key safety measures include:

Understanding tool operation and potential hazards.
Maintaining air line pressure as per ISO standards.
Using appropriate personal protective equipment (PPE).
Ensuring proper maintenance and handling of tools.

Specific Safety Instructions for Power Tools
Additional safety instructions are provided for specific tool groups, such as impact wrenches, hammers, abrasive tools, and drills. These include using the correct accessories, avoiding modifications, and adhering to recommended safety practices.

Catalog excerpts

INDUSTRIAL TOOLS FOR GENERAL & INDUSTRIAL MAINTENANCE, MANUFACTURING & HEAVY PRODUCTION People. Passion. Performance.

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OUR HISTORY DECADES OF INNOVATION 1901 First single-valve pneumatic hammer First electric tools and railway speed recorder Quarry drills Engines for cars and trucks Simplate valve Two-cycle semi-diesel engine for compressors Rotary oil-well drilling equipment First impact wrench Founded over 110 years ago, Chicago Pneumatic has a strong history of constantly looking for new ways to meet your needs, today and tomorrow. Way back in 1889 John W. Duntley realized that construction workers in particular had a need for many tools that weren’t yet available. He founded Chicago Pneumatic Tool Company...

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OUR MISSION OUR FOCUS ON YOUR INDUSTRY Chicago Pneumatic Tools offers hundreds of quality air tools designed for a wide range of maintenance and production applications: impact wrenches, ratchet wrenches, screwdrivers, drills, grinders, sanders and polishers, percussive and cutting tools, and a whole lot more. Based on decades of expertise in providing the right tools, compressors or construction equipment for the toughest demands, we understand the needs of the professionals from general industrial maintenance to manufacturing and heavy production. A CLEAR AND AMBITIOUS STRATEGY PROUD OF OUR...

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FROM GENERAL TO HEAVY DUTY MAINTENANCE OPERATIONS FEW THINGS MATTER MORE THAN OPERATIONAL PRODUCTIVITY Whether you maintain a ﬂeet of heavy machines or are in charge of the maintenance and repair of factory equipment, you ﬁght daily for reducing operational downtimes. Chicago Pneumatic helps you to get the job done with a wide range of versatile, robust and user-friendly tools. To meet your speciﬁc needs, we offer a complete portfolio of reliable air tools, original spare parts and accessories with guaranteed quality. VERSATILITY ROBUSTNESS

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YOUR EXPECTATIONS CHICAGO PNEUMATIC PROVIDES YOU WITH ERGONOMICS, SAFETY FEATURES AND DURABLE TOOLS Whether you have a preventive maintenance plan or heavy duty repair works to do, Chicago Pneumatic provides you with ergonomics, safety features and durable industrial tools throughout a local network of authorized distributors. To ensure the high durability of our tools and keep you productive at all times, strict testing and quality inspections are standard throughout all Chicago Pneumatic engineering, production, delivery and aftersales processes. SUPERIOR SAFETY

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FROM LIGHT MANUFACTURING TO HEAVY PRODUCTION CHICAGO PNEUMATIC OFFERS A LARGE RANGE OF HIGH-QUALITY AIR TOOLS Chicago Pneumatic offers one of the most extensive range of industrial grinders and percussive tools on the market. Our portfolio also includes renowned ﬁeld proven impact wrenches, from the most ergonomic ½ " impact to the super industrial models for heavy duty bolting and industrial assembly work. We deliver high-precision drills and high-speed fasteners, as well as a dedicated selection of specialty tools. EFFICIENCY ACCURACY WIDE PORTFOLIO

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YOUR EXPECTATIONS PROVEN TECHNOLOGY, STURDY MATERIALS AND SMART DESIGNS Reliable performance and safety are key drivers for all our industrial products development. Whether it’s the use of reinforced materials and motor structures, ergonomic designs, or easyto-use controls for more accuracy, it all contributes to a safe and efﬁcient product that gets your productivity at the top, no matter how tough the conditions. It is simple, really. You have work to do, customers to serve. Chicago Pneumatic is there to help you get the job done, without compromise. PRODUCTIVITY ERGONOMICS

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OUR EXPERTISE ENGINEERED FOR DEMANDING APPLICATIONS Chicago Pneumatic provides tools designed and constructed to meet the rugged demands of your industry! STRICT TESTING AND QUALITY INSPECTIONS To ensure and guarantee long life performance, many strict testing and quality inspections are conducted throughout the design, production, and assembly stages. SOUND TEST ASSEMBLY CONTROL SKIDMORE BENCH TEST CUSTOMER SATISFACTION At Chicago Pneumatic, quality is priority! We are constantly optimizing our products to offer you the right tool for your toughest applications. All products are thoroughly tested...

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ACCESSORIES & KITS P. 31-32, SOCKETS P. 34-35 DIE GRINDERS P. 51-59, ACCESSORIES & KITS, DIMENSIONS P. 62-66 ANGLE GRINDERS P. 67-77, ACCESSORIES & KITS, DIMENSIONS P. 80-85 ACCESSORIES & KITS, DIMENSIONS P. 102-109 ACCESSORIES & KITS, DIMENSIONS P. 131-138 SPECIALTY TOOLS SAWS, SHEARS, RIVETERS, HIGH SPEED CUTTERS, AIR FILES, CAULKING GUN, NIBBLERS, TIRE BUFFER, ENGRAVING PENS HOSES, COUPLINGS, LUBRICATION, BALANCERS SAFETY INSTRUCTIONS - INDEX - CONVERSION TABLE

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SUPER INDUSTRIAL EASILY FIND THE TOOLS YOU NEED TO GET THE JOB DONE! INDUSTRIAL MAINTENANCE & PRODUCTION GENERAL MAINTENANCE Find the right tool to ﬁt your application The "Unique Features" logo is used throughout this catalog to identify tools which are unmatched on the market today. By chosing a "Unique Features" tool you can be sure that you will get the ultimate performance, features or ergonomic design available from CP. Quickly ﬁnd product categories Features & beneﬁts Main product features, & how they help the operator New product focus with QR code CP genuine accessories with parts Similar...

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Impact Wrenches Ratchet Wrenches An impact wrench delivers a series of rotary blows to a fastener, producing torque. The advantages of impact wrenches are the high power-to-weight ratio, fast rundown, and limited torque reaction to the operator. CP offers one of the most comprehensive range of impact wrenches covering all your needs, whatever your industry. For bolting applications in tight and difﬁcult to access areas, CP offers you a range of ratchet wrenches with various square drive sizes up to 90 ft-lbs (122Nm). How to select your bolting tool? Choose your Handle ► Square drive & socket...

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BOLTING INDUSTRIAL RANGE 1/4" DRIVE SQUARE SUPER INDUSTRIAL INDUSTRIAL MAINTENANCE AND PRODUCTION BOLTS TABLE (IMPERIAL) RECOMMENDED TORQUE (FT.LBS) *Note: ASTM A325 and ASTM A490 bolts are used on structural steel applications. Torque and tension values are based on running the nut beyond the proof load of the bolt by turn-of-the-nut method. BOLTS TABLE (METRIC) RECOMMENDED TORQUE (NM) Torque recommendations : The torque is important to ensure the required clamping force. The table shows the recommended max tightening torque for the most common types of screws and bolts: untreated, oil-smeared...

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Industrial Tools Catalog

Industrial Tools Catalog

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