SENSORS

SENSORS
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SENSORS

Product catalog summary
Overview: The document provides a comprehensive guide on ZF sensors, focusing on their specifications, applications, and technical data. It covers various types of sensors including magnetic proximity sensors, Hall-effect sensors, and Reed-based sensors, highlighting their performance, reliability, and suitability for different environments.
Specifications: The document details the technical specifications of different sensor series such as MP1014, MP1021, MP1007, and MP1013. Key parameters include dimensions, operating voltage range, supply current, operating temperature range, activation and deactivation thresholds, output saturation voltage, and output current. Each sensor type is designed for specific applications and environments, with features like solid-state reliability, RoHS compliance, and stable output signals.
Procedures and Recommendations: The document explains the interfacing of sensors, particularly the 3-wire interface for sinking outputs. It emphasizes the need for an external pull-up resistor for proper operation and provides recommended resistor values for different voltages. The document also discusses the importance of considering target geometry and response times when using speed sensors.
Applications: ZF sensors are used in various industries including automotive, appliance, and medical sectors. Typical applications include door position and interlock, limit switches, flow/speed measurement, building security, and pedal switches. The sensors are designed to withstand extreme temperatures, humidity, thermal shock, and vibrations.
Technical Data: Detailed technical data is provided for each sensor series, including dimensions, switching voltage, switching current, contact configuration, operating and release distances, temperature range, and breakdown voltage. The document also highlights the features of Reed-based sensors, such as hermetic sealing, zero power consumption in standby, and suitability for both DC and AC circuits.
Conclusion: ZF sensors offer unmatched performance and reliability, making them suitable for a wide range of applications. Customers can choose from standard products or collaborate with ZF developers for custom solutions. The document serves as a valuable resource for understanding the capabilities and applications of ZF sensors.
Overview: This document provides technical specifications and features of various geartooth speed and direction sensors, including models GS1005, GS1007, GS1001, GS1002, SD1012, SD5012, GS1012, GS1023, SD74, SD84, and SDB4. These sensors are designed for applications requiring ferrous edge detection and near-zero speed sensing, with features such as immunity to rotational alignment and compatibility with unregulated power supplies.
Specifications: The document provides detailed specifications for each sensor model, including housing material, operating voltage, supply current, and temperature range. For example, GS1005 & GS1007 have aluminum housing, operating voltage of 5.0 – 24 V DC, and a temperature range of -40 to +125°C.
Features: Key features include 10-bit dynamic threshold detection, internal circuit protection compliant with IEC 1000 standards, and measurement independent of rotation direction. The sensors are IP67 and RoHS compliant, requiring external pull-up resistors.
Applications: These sensors are used in speedometers, anti-lock braking systems, exercise equipment, CNC machine tools, and more. They are suitable for wheel, hoist, and transmission speed and direction sensing, as well as industrial feedback and control systems.
Overview: The document provides detailed specifications and features of various sensors, including modular speed and direction sensors, angle position sensors, linear position sensors, and digital vane sensors. These sensors are designed for non-contact sensing applications, offering high reliability and durability.
Modular Speed and Direction Sensor (SDB4): This sensor is housed in plastic with a pre-assembled connector and straight cable outlet. It is available in various lengths and uses a TYCO AMP Superseal connector.
Angle Position Sensors: These sensors utilize Hall technology to respond to magnetic fields, providing a linear voltage output corresponding to axis rotation. Key models include AN1, AN8, AN9, and ANG, each offering specific features like integrated magnets and programmable options.
Linear Position Sensors: These sensors provide a linear voltage output corresponding to the displacement of an actuator magnet, featuring dual independent outputs for high reliability.
Digital Vane Sensors: Utilizing Hall-effect technology, these sensors switch output when a ferrous target passes between the forks, offering robustness and immunity to dust and moisture.
Technical Data: The document provides detailed technical specifications for each sensor series, including dimensions, rotational sensing range, supply voltage, resolution, and operating temperature range.
Applications: Typical applications for these sensors include hydraulic and pneumatic controls, electric drives, gear selection, throttle valve and pedal switch, steering wheel position, and more.
General Information: The document also discusses the switching distance, ESD sensitivity, connection interfaces, housing, and the differences between Hall and Reed sensors. Reed sensors are noted for their zero power consumption in standby mode and immunity to ESD, making them a cost-effective alternative to Hall sensors.
Overview of ZF Sensors: ZF sensors are designed for various applications, including speed, direction, and proximity sensing. They utilize different technologies such as Hall-effect and Reed switches, each with specific advantages depending on the application.
Magnetic Proximity Sensors: These sensors are used for non-contact sensing of position and movement. They are available in Hall and Reed technology, with Hall sensors being solid-state devices and Reed sensors being magnetically activated switches.
Geartooth Sensors: Geartooth sensors include speed sensors and combination speed and direction sensors. The SD series provides both speed and direction information using two Hall-effect ICs.
Vane Sensors: Vane sensors are actuated by a vane passing through a fork, altering the magnetic field between the sensor and the magnet.
Switching Distance and ESD Sensitivity: The switching distance depends on the sensor's characteristics, magnet material, and dimensions. Reed sensors are immune to ESD, while some Hall sensors have additional circuitry for enhanced ESD immunity.
Connection and Housing: Sensors are equipped with standard connectors or wire leads, and they come in ready-for-assembly housings suitable for various protection classes.
Introduction to Sensor Technologies: The document discusses Hall and Reed sensor technologies, highlighting their differences and applications. Hall sensors are solid-state devices that change output when exposed to a magnetic field, while Reed sensors use electrical switching with contacts in a vacuum tube.
Advantages and Applications: Hall sensors have a virtually unlimited lifespan, making them ideal for applications like sensing rotating magnets. Reed sensors, while also long-lasting, are more energy-efficient in standby mode and can handle higher supply voltages.
Reed Sensor Configurations: Reed sensors come in various configurations: Normally Open, Normally Closed, and Changeover.
Magnetic Poles and Airgap: ZF's Hall sensors are mostly south pole-sensitive, with some exceptions. Reed sensors are omnipolar. The airgap affects field strength and sensor sensitivity.
Geartooth Sensors: These sensors measure speed and direction using Hall-effect ICs, suitable for detecting rotations and motion of targets with discontinuous surfaces.
Current Sink Interfacing: The document explains the use of sinking outputs in negative logic applications, requiring an external pull-up resistor for proper operation.
Operating Life and Frequency: ZF speed sensors have an unlimited operating life due to their solid-state nature and can handle frequencies over 10 kHz.
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Catalog excerpts

SENSORS-1

ZF Friedrichshafen AG Cherrystrasse 91275 Auerbach Germany Phone +49 9643 18-0 Fax +49 9643 18-1720 www.switches-sensors.zf.com Operating life ZF Electronic Systems Pleasant Prairie LLC 11200 88th Avenue Pleasant Prairie, Wisconsin USA 53158 Phone +1 262 942 6500 Fax +1 262 942 6566 Current sink interfacing As a solid-state device with no moving parts, the o ­ perating life a ZF speed sensor is virtually unlimited. twitter.com/zf_konzern facebook.com/zffriedrichshafen youtube.com/zffriedrichshafenag 3-wire interface Sinking outputs are often used in negative logic appli­ cations, where a low signal is required for an active state. The measuring range depends on the sensor type and There, sinking outputs normally have current flowing the target, but maximum frequency is generally > 10 kHz. into the device output lead when the device is active. The target geometry must be noted when calculating Also called “open collector outputs”, sinking outputs are the frequency. With asymmetrical targets, for example, compatible with any logic family because they can be with narrow tooth widths as compared to the distances used for a wide range of supply and ­ utput voltages. o between teeth, the time between the leading and trailing F ­ urthermore, the supply voltage used to power the Hall edge of the tooth is the governing factor. ZF sensors have assembly may differ from the pull-up voltage to which maximum response times from approximately 10 μS it is connected. ZF Electronics Asia Limited 2 / F Technology Plaza 29–35 Sha Tsui Road Tsuen Wan, New Territories Hong Kong Phone +852 25 65 66 78 Fax +852 25 65 68 27 ZF Electronics TVS (India) Private Limited Madurai – Melur Road, Vellaripatti, Madurai – 625 122 India Phone +91 452 24 202 08 Fax +91 452 24 203 82 (MP series) to around 50 μS (GS series), due to the r ­ esponse time of the Hall cell. If the required response The external pull-up resistor connected between time is very close to these limits, it can lead to unex­ the ­ utput and supply voltage is required for proper o pected results, such as lost counts. Unlike passive speed sensors (VR or variable reluctance With the resistor connected as shown, the output will sensors), a GS sensor has an output amplitude that is be “pulled up” to the supply voltage (Vcc) level when off i ­ndependent of input frequency (speed). This means that and (approximately) to ground when on. the sensor does not require a minimum speed. However, it does require some initial movement of the target in o ­ rder to locate the tooth edge. We therefore prefer to call it a “near-zero-speed” sensor. Recommended pull-up resistor values * Volts DC * Precise values supplied on request. Connection grid Sensor series Connector type 12 mm Round Wire lead Wire lead n / a n / a n / a n / a n / a n / a 12 mm Round Wire lead Delphi n / a n / a n / a n / a n / a n / a

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SENSORS-2

SENSORS FROM ZF deliver unmatched p ­ erformance and reliability across a wide range of applications. They serve as economical solutions that are suitable for the most rigorous environments, including e ­ xtreme temperatures, humidity, thermal shock, and vibrations. Choose a standard product or partner with ZF developers as they help you to create a custom solution. Customers in the automotive, appliance, and medical industries rely on ZF sensors for compact designs and durable products. Contents MP1 MAGNETIC PROXIMITY SENSORS, HALL MP2 MAGNETIC PROXIMITY SENSORS, REED GEARTOOTH SPEED SENSORS...

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SENSORS-3

SENSORS FROM ZF deliver unmatched p ­ erformance and reliability across a wide range of applications. They serve as economical solutions that are suitable for the most rigorous environments, including e ­ xtreme temperatures, humidity, thermal shock, and vibrations. Choose a standard product or partner with ZF developers as they help you to create a custom solution. Customers in the automotive, appliance, and medical industries rely on ZF sensors for compact designs and durable products. Contents MP1 MAGNETIC PROXIMITY SENSORS, HALL MP2 MAGNETIC PROXIMITY SENSORS, REED GEARTOOTH SPEED SENSORS...

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SENSORS-4

MAGNETIC PROXIMITY SENSORS, HALL Integrated position sensors based on Hall technology respond to magnetic fields g ­ enerated by permanent magnets. They provide a sinking current output. ∙∙Solid state reliability Magnetic proximity sensor in an adjustable Digital Hall-effect sensor in a low-profile, Digital Hall-effect sensor in a compact, ∙∙RoHs compliant cylinder housing flange-mount housing plastic, flange-mount housing ∙∙Stable output signal over the entire operating ∙∙Compatible with unregulated power supply ∙∙South pole sensitive ∙∙Flange-mount housing ∙∙South pole sensitive ∙∙North pole...

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SENSORS-5

MAGNETIC PROXIMITY SENSORS, HALL Integrated position sensors based on Hall technology respond to magnetic fields g ­ enerated by permanent magnets. They provide a sinking current output. ∙∙Solid state reliability Magnetic proximity sensor in an adjustable Digital Hall-effect sensor in a low-profile, Digital Hall-effect sensor in a compact, ∙∙RoHs compliant cylinder housing flange-mount housing plastic, flange-mount housing ∙∙Stable output signal over the entire operating ∙∙Compatible with unregulated power supply ∙∙South pole sensitive ∙∙Flange-mount housing ∙∙South pole sensitive ∙∙North pole...

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SENSORS-6

MAGNETIC PROXIMITY SENSORS, REED Reed-based sensors with normally open or normally closed contacts that change states when a magnetic field is applied. These sensors act as non-latching electrical switches. ∙∙Hermetically sealed for long life Omnipolar Reed-based sensor in an aluminum Omnipolar Reed-based sensor in a compact Omnipolar Reed-based sensor in in plastic housing ∙∙Zero power consumption in standby threaded housing plastic housing ∙∙Operate / release distances when using a magnetic ∙∙Operate / release distances when using a magnetic ∙∙Operate / release distances when using a magnetic...

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