Precision Dispensing Controller

Precision Dispensing Controller

Product catalog summary
Overview: The document discusses the DC600 precision gluing control system, highlighting its high cost performance and suitability for a wide range of applications, particularly in semiconductor chip packaging and MEMS processes.
Specifications and Challenges: The document identifies common issues with traditional valves, such as low efficiency and high maintenance costs, especially when dealing with solder paste/silver paste. Conventional pneumatic dispensing controllers are noted for their slow output pressure response and low pressure stability, leading to poor dispensing consistency.
Solutions Offered by KDC Series: The KDC series controller, equipped with high-precision needles, addresses these challenges by providing automatic level compensation to eliminate glue amount deviation, automatic negative pressure compensation to prevent glue dripping and eliminate bubbles, and an automatic remaining amount warning to prevent glue shortages.
Special Functions and Features: The document highlights special functions such as automatic level and negative pressure compensation, and features like ultra-precision application diagrams and low-level alarm signals. These functions ensure stable dispensing and reduce production process issues.
Application Fields: The DC600 is applicable in various fields including VCM, semiconductor chip die bond, chip inductor, conductive silver paste dispensing for mobile phone screens, low-viscosity UV gluing, and ultra-precision applications in the optics, acoustics, and display industries.
Advanced Models: The KDC2500 and KDC2200 models are mentioned as providing ultra-precision fine gluing control, suitable for applications with extremely high dispensing precision requirements. These models support semiconductor and precision electronic component manufacturing by offering real-time feedback, pressure change compensation, and easy maintenance.
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Catalog excerpts

Precision Dispensing Controller-1

Special Functions Ultra-Precision Application Diagram Glue weighing Precision Dispensing Controller A low level alarm signal can be output based on the set level threshold Process Difficulties Special Functions Ultra-precision fine gluing control, suitable for occasions with extremely high requirements on dispensing precision. Helping the semiconductor and precision electronic component manufacturing equipment to realize time precision and productivity jump, realize real-time feedback and compensation of pressure changes, realize fast-paced, highly-stable and ultra-fine dispensing; simple operation and easy maintenance, and rich supporting components and process solutions. For such process applications as semiconductor chip packaging and MEMS in which solder paste/silver paste is used to achieve conductive connection, common valves have problems such as low efficiency or high maintenance costs for consumables. Especially, mainstream �# and �# solder balls are easily broken by shock and thus block the nozzle. Automatic Level Compensation a wider range of application occasions. The KDC series controller with high-precision needles can perfectly solve the above problems. Automatic Negative Compensation VCM Semiconductor Chip Die Bond Chip Inductor The automatic suction pressure control can effectively prevent glue dripping and help eliminate bubbles to ensure stable dispensing. Conductive Silver Paste Dispensing for Mobile Phone Screen and �D Touch Low-Viscosity UV Gluing By accurately detecting the remaining glue amount in the syringe and comparing it with the set threshold, you are reminded to replace the syringe in time to prevent glue shortage. MEMS Solder Paste Dispensing Automatic Warning Lens Industry Optics, Acoustics and Display Precision gluing control and high cost performance, suitable for When a conventional pneumatic dispensing controller is used in the above process applications, its slow output pressure response and low pressure stability, etc. lead to relatively poor dispensing consistency. The deviation of glue amount caused by the level difference is eliminated, realizing stable dispensing and reducing poor production process

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