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Fulling Motor

Fulling Motor
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Fulling Motor

Product catalog summary
Stepper Motor Specifications and Characteristics

General Specifications:
The document outlines the general specifications of stepper motors, including a step angle of 0.9° or 1.8° with an accuracy of ±5%, insulation class B, and an ambient temperature range of -20°C to +50°C. It also specifies a maximum temperature rise of 80°C, insulation resistance of 100 M Ohm at 500 VDC, and dielectric strength of 500 VAC for one minute. Mechanical specifications include shaft radial and axial play, and maximum radial and axial forces.

Electrical Specifications:
Electrical characteristics vary by model, with rated voltages ranging from 2.8V to 12V, and current per phase from 0.31A to 1.2A. Resistance and inductance per phase also vary, as do holding torque and rotor inertia. The number of leads can be 4 or 6 depending on the model.

Connection and Lead Specifications:
Lead colors and functions are specified, with black and green for Phase A, red and blue for Phase B, and additional colors for unipolar motors. Wire gauge is UL1430 AWG22 or AWG26.

Models Overview:
The document describes various motor series, such as the 42SH, 57S, and 60SH, each with unique torque and force capabilities.

Performance Characteristics:
Speed vs. torque characteristics are provided, illustrating how torque varies with speed for different configurations. Graphical representations are included for some models.

Quality Control and Testing:
Quality control measures include production final tests, running tests, and checks for insulation resistance, dielectric strength, and other parameters.

Gearbox Specifications:
Specifications for gearboxes include the number of gear trains, length, peak torque, and average backlash. An example is a 60mm gearbox with a ratio of 3, featuring 2 gear trains and a peak torque of 5 Nm.

Customization and Innovation:
Fulling Motor offers customized solutions, emphasizing innovation and competitive pricing.

Stepper Motor Basics:
Stepper motors convert electrical pulses into mechanical movements, offering precise positioning and full torque at standstill. They operate in open-loop systems and are classified by step angle and frame size.

Types of Stepper Motors:
The document describes variable reluctance, permanent magnet, and hybrid stepper motors, with hybrid motors providing better performance.

Stepping Modes:
Common drive modes include wave drive, full step drive, half step drive, and microstepping, each affecting torque output and mechanical position.

Microstepping Drive:
Microstepping enhances precision by dividing a full step into smaller steps.

Torque vs. Angle Characteristics:
The relationship between rotor displacement and torque is discussed, with an ideal motor exhibiting a sinusoidal characteristic.

Mechanical Parameters:
Load, friction, and inertia affect motor performance, influencing speed, acceleration, and positional error.

Torque vs. Speed Characteristics:
These characteristics are crucial for motor selection, depending on the motor, excitation mode, and driver type.

Single Step Response and Resonances:
Resonance can lead to torque loss or missed steps, with microstepping helping to mitigate these issues.

Brushless DC Motor Overview:
Brushless DC motors generate torque through current interaction in armature conductors and a magnetic field, with commutation and Hall Effect sensors managing torque and rotor position.

Brushless Motor Sizing:
Motor selection is based on peak torque, RMS torque, and speed, determined by the application's mechanical configuration and requirements.
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Catalog excerpts

Fulling Motor-1

HYBRID STEPPER MOTOR BRUSHLESS MOTOR

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Fulling Motor-3

Philosophy Fulling Motor is an ISO9000 professional manufacturer which is devoted to the automation control. Over the last years it has been world-wide recognised as a specialist in the field of high performance electromechanical drive system. Motor production includes a complete range of stepper motors from traditional to hybrid, miniature, or high torque version, D C brush and brushless motors. With our direct sales and our distribution network located in the major industrialised country, Fulling Motor offers an extended sales and service network. The personal contact, the continues training...

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Fulling Motor-4

Peripherals - Office automation - Telecommunication - Reprographic and printing machines - Machine tools - Industrial automation - Machines for wood working - Car instruments and servo controls Sewing machines - Machines for textile and clothes sectors (knitting, shoe) - Machines for farm and food industries - Machines for packing and wrapping laboratory, measuring, electromedical instruments - Spot lights for amusement Move innovation

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Fulling Motor-5

Hybrid Stepper Motor 35SH High Torgue Hybrid_^± Brushless Motor Brushless Motor SERIE IE 60 Special Motor

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Fulling Motor-6

• Resistance/phase • Inductance/phase • Holding torque • Detent torque • Direction testing • Smooth running • Noise and vibration Appearance Testing Running Test Production Final Test Fulling Motor • Output shaft • Lead wires • Mounting dimension (flange - screw - D-cut - etc)

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Fulling Motor-7

Stepper Motor Codification number 42 Motor type: S= standard stepper / SH= stepper high torque Winding code Shaft configuration: A= 1 shaft / B= 2 shaft Null= 200 step/rev - M= 400 step/rev Exec: Number Special configuration • Frequency vs torque curve Quality Control Additional Test • No load temperature rising

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Fulling Motor-8

OtOr 20SH High T irque Hybrid STEP ANGLE STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON) INSULATION RESISTANCE DIELECTRIC STRENGTH

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Fulling Motor-9

Stepper Motor STEP ANGLE INSULATION CLASS STEP ANGLE ACCURACY -20°C +50°C TEMP. RISE 80°C MAX (RATED CURRENT, 6 ROTOR INERTIA 2 PHASE ON) INSULATION RESISTANCE 100 M OHM MIN. 500 VDC DIELECTRIC STRENGTH 500 VAC FOR ONE MINUTE Speed vs. Torque Characteristics SHAFT RADIAL PLAY 0,02 MAX (450 G LOAD) SHAFT AXIAL PLAY 0,08 MAX. (450 G LOAD) Full step MAX RADIAL FORCE 25 N (20 MM FROM FRONT FLANGE)

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Fulling Motor-10

OtOr 28SH32 High Toit|ue Hybrid STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON) INSULATION RESISTANCE DIELECTRIC STRENGTH SHAFT RADIAL PLAY SHAFT AXIAL PLAY 28 N (20 MM FROM FRONT FLANGE)

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Fulling Motor-11

28SH45 High Torque Hybrid stepper STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE INSULATION RESISTANCE FIELECTRIC STRENGTH SHAFT RADIAL PLAY SHAFT AXIAL PLAY 28 N (20 MM FROM FRONT FLANGE) TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON)

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Fulling Motor-12

OtOr 28SH51 High Torque Hybrid STEP ANGLE STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON) INSULATION RESISTANCE DIELECTRIC STRENGTH

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Fulling Motor-13

35SH High Torque Hybrid stepper STEP ANGLE STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON) INSULATION RESISTANCE DIELECTRIC STRENGTH

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Fulling Motor-14

OtOr 39SH20 High Torque Hybrid STEP ANGLE STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE INSULATION RESISTANCE DIELECTRIC STRENGTH SHAFT RADIAL PLAY SHAFT AXIAL PLAY 28 N (20 MM FROM FRONT FLANGE) TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON)

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Fulling Motor-15

39SH34 High Toitjue Hybrid stepper STEP ANGLE STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE INSULATION RESISTANCE DIELECTRIC STRENGTH SHAFT RADIAL PLAY SHAFT AXIAL PLAY 28 N (20 MM FROM FRONT FLANGE) TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON)

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Fulling Motor-16

OtOr 39SH38 High Torque Hybrid STEP ANGLE STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE INSULATION RESISTANCE DIELECTRIC STRENGTH SHAFT RADIAL PLAY SHAFT AXIAL PLAY 28 N (20 MM FROM FRONT FLANGE) TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON)

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Fulling Motor-17

42SH33 High T rque Hybrid stepper STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE INSULATION RESISTANCE DIELECTRIC STRENGTH SHAFT RADIAL PLAY SHAFT AXIAL PLAY 28 N (20 MM FROM FRONT FLANGE) TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON)

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Fulling Motor-18

OtOr 42SH38 High Torque Hybrid STEP ANGLE STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE INSULATION RESISTANCE DIELECTRIC STRENGTH SHAFT RADIAL PLAY SHAFT AXIAL PLAY 28 N (20 MM FROM FRONT FLANGE) TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON)

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Fulling Motor-19

42SH47 High T rque Hybrid stepper STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON) INSULATION RESISTANCE DIELECTRIC STRENGTH

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Fulling Motor-20

OtOr 42SH60 High Torque Hybrid

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Fulling Motor-21

42SH33-M High Torque Hybrid stepper STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON) INSULATION RESISTANCE DIELECTRIC STRENGTH

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Fulling Motor-22

OtOr 42SH38-M High Torque Hybrid STEP ANGLE STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON) INSULATION RESISTANCE DIELECTRIC STRENGTH

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Fulling Motor-23

42SH47-M High Torque Hybrid stepper STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON) INSULATION RESISTANCE DIELECTRIC STRENGTH

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Fulling Motor-24

STEP ANGLE STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON) INSULATION RESISTANCE DIELECTRIC STRENGTH

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Fulling Motor-25

STEP ANGLE STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON) INSULATION RESISTANCE DIELECTRIC STRENGTH HALF STEP

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Fulling Motor-26

STEP ANGLE STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON) INSULATION RESISTANCE DIELECTRIC STRENGTH Torque [Nm] HALF STEP

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Fulling Motor-27

STEP ANGLE ACCURACY INSULATION CLASS AMBIENT TEMPERATURE INSULATION RESISTANCE DIELECTRIC STRENGTH SHAFT RADIAL PLAY SHAFT AXIAL PLAY 75 N (20 MM FROM FRONT FLANGE) TEMP. RISE 80°C MAX (RATED CURRENT, 2 PHASE ON)

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.