VOL.7

VOL.7
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VOL.7

Product catalog summary
Company Overview: Chain Headway, founded in 1992, specializes in CNC machining center tools and cutting tools, focusing on intelligent manufacturing solutions through advanced facilities and R&D collaborations.
Research and Development: The company partners with the University of Science & Technology, utilizing an 8250 square meter facility with automated equipment from Japan and Europe for training and innovation.
Product Range: Offers tool holders, cutting tools, inserts, and aid tools, with rigorous inspection procedures to ensure quality.
Technological Integration: Utilizes RFID systems for intelligent tool management, conforming to DIN69873 standards.
Materials and Applications: Provides solutions for high-temperature alloys and composite materials, suitable for ceramics, plastics, and metals.
Tooling Systems: Features hydraulic expansion toolholders and collet chucks for high accuracy and stability.
Spindle and Tool Testing: Offers spindle master bars and test bars for precision and stability in machining processes.
Specifications: Detailed specifications for cutting tools and inserts, including dimensions, materials, and design features for specific materials like aluminum alloys and high-temperature alloys.
Cutting Parameters: Provides formulas for spindle speed and feeding speed calculations.
Design Features: Tools designed with high rigidity and anti-vibration features, with through-coolant design for easy chip removal.
Materials and Grades: Lists materials and cutting conditions, including cutting speeds and feed rates for various materials.
Accessories and Assembly: Details on screws, wrenches, and torque values for tool assembly.
Recommendations: Emphasizes using anti-vibration tool steel and calculating effective diameter and average chip thickness for optimal performance.
Procedures: Guidelines for effective tool use, including spindle speed and feeding speed calculations.
Standards and Recommendations: Highlights using anti-vibration tool steel and correct coolant pressure adjustment.
Cutting Parameters: Detailed parameters for different materials, including cutting speed and feed per tooth.
Features and Accessories: Lists features and necessary accessories for each tool type.
Specifications and Features: Detailed specifications for high-speed drills and side disc cutters, emphasizing durability and precision.
Materials and Cutting Conditions: Suitable for machining various materials with specific cutting parameters.
Accessories and Torque Specifications: Lists inserts, screws, and wrenches with torque values.
Adjustments and Recommendations: Guidelines for adjusting cutting diameter and ensuring proper alignment.
Cost Efficiency and Performance: Replaceable insert holder design reduces tool costs and enhances cutting efficiency.
Additional Notes: Includes tables with detailed tool specifications and emphasizes correct torque values and accessories.
Overview: Detailed specifications and guidelines for cutting tools, including materials, dimensions, and usage conditions.
Specifications: Categorizes materials and provides detailed specifications for inserts and cutters.
Procedures: Instructions for installation and adjustment of tools.
Standards and Recommendations: Recommended cutting parameters and torque values for optimal performance.
Key Features: Tools made from vibration-resistant tool steel with through-coolant designs.
Features and Specifications: Specifications and features of cutting tools, including T-slot end mills and chamfer end mills.
Cutting Conditions and Parameters: Outlines cutting conditions for different materials with specific parameters.
Accessories and Inserts: Lists accessories and insert types with applications.
Recommendations and Cautions: Recommendations for tool usage and availability of customized products.
Applications: Suitable for various machining operations with multi-functional capabilities.
Overview: Specifications and descriptions of carbide internal turning tools and accessories.
Specifications: Lists tool specifications, including length, diameter, and insert type.
Tool Types: Categorizes tools for specific machining tasks.
Modular Vibration-Damped Boring Bars: Reduces vibration for improved accuracy and feed rates.
Key Features: Compatibility with standard milling cutters and enhanced cutting feed rates.
Additional Components: Lists sleeves and adapters with specifications.
Conclusion: Comprehensive guide for selecting and utilizing carbide internal turning tools.
Heat Resistant Glove: Protects operators from high temperatures.
Tool Cooling Tray: Accommodates various tool holder sizes.
Hot-Air Heater for Stainless Steel: Specifications for the LM-HM-12400-TC model.
Shrink-Fit Principle: Uses electromagnetic waves for rapid heating.
Optional Accessories: Includes arbor bases and thermal conductive ring housings.
Shrink-Fit Chuck Specifications: Detailed specifications for BT/SFCT shrink-fit chucks.
Features and Specifications: Specifications and features of tool holders and collet chucks.
Installation and Usage Guidelines: Proper installation procedures to avoid damage.
Specifications Table: Detailed tables with model specifications.
Additional Features: Dynamic pre-balancing and stop screws availability.
Precision and Accuracy: High precision with maintained concentricity.
Tool Holder Series: Lists various tool holder series with specifications.
Overview: Specifications and features of ISO and HSK collet chucks.
Specifications: Details for ISO and HSK collet chucks with technical data.
Balancing and Standards: Dynamic balancing and compliance with standards.
Features and Options: High precision and additional features for collet chucks.
Material Properties: Taper tolerance, hardness, and surface roughness specifications.
Usage Recommendations: Proper clamping and tool usage guidelines.
Specifications Overview: Specifications for angle head holders in machining.
Key Features: Designed for various cutting operations with ATC support.
Operational Recommendations: Suggested cutting depths and rotational speeds.
Illustrations and Examples: Examples of machining operations with angle heads.
Additional Components: Lists components like pull studs and collets.
Installation and Customization: Instructions for installing fixed blocks and custom orders.
Specifications and Standards: Specifications for collets and accessories with standards.
Collet Features: Made from high-carbon bearing steel with specific hardness.
Product Sets and Accessories: Lists collet sets and accessories.
Performance Enhancements: Surface treatments for rust-proofing and lifespan extension.
Ordering Information: Precision grade options for ordering.
Specifications and Features: Details for ERS, ER-ES, ER-EO, PN, SKS, SLC, EBL, SSC, and HYC collets.
General Features: Emphasizes precision and clamping power for collets.
Overview: Specifications and guidelines for machine components and tools.
Chip Blower: Efficient and environmentally friendly chip removal.
Pull Studs: Specifications for various pull stud types.
Wrenches: Lists wrench types and specifications.
Axial Preset Gauges: Used for precise measurement and tool setting.
Safety and Usage Recommendations: Emphasizes safety and proper tool usage.
Specifications: Internal tolerance, through coolant design, and compatibility with "CK" series.
Features: Designed for optimal water flow and vibration resistance.
Options: Fine teeth and dual contact options available.
Table Summary: Detailed tables with tool holder specifications.
Overview: Specifications and features of boring tools and heads.
Specifications: Lists specifications for RBH-LA and WBST series boring heads.
Features: Key features of RBH-LA series for stability and rigidity.
Cutting Conditions: Cutting data for different materials and boring head models.
WBST Series: Specifications for square shank boring tool holders.
Additional Features: CBH finish boring head with micro-adjustments.
Patents: Proprietary technology and innovation in tool designs.
Specifications: Detailed specifications for mechanical components.
Procedures: Instructions for changing grinding wheels.
Standards and Recommendations: Emphasizes using specific screws and tools for enhanced rigidity.
Key Features: Features of machines for safety and compatibility.
Data Summary: Tables with specifications for screws, washers, and machines.
Contact Information: Lists global service locations with contact details.
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Catalog excerpts

VOL.7-2

與時俱進 先端製造 Keep Up With The Times & Proactive Advanced Manufacturing 正河源股份有限公司創立於西元1992年,經營方針致力於CNC加工中心機週邊工具及 切削刀具,近年因應切削市場需求公司投入更多資源建立完善營運環境及先端製造設備 ,為機械加工業者提供更優質的產品品質及加工效率提升。在研發方向著重於未來智能 化製造相關週邊工具及切削刀具,人力資源投入方面結合科技大學共同培育未來切削領 域專業人才,在資源投入方面包括8250平方米現代辦公大樓及自動化製造廠區,歐洲日 本生產設備及檢驗設備等。因應未來科技發展高溫合金及非鐵金屬材料應用於各產業, 正河源經營團隊展現Cutting Edge Solution 快速解決客加工需求的專業與服務熱忱, 持續研發生產高效能切削刀具為機械加工業者提供最佳服務。 Proactive Advanced Manufacturing Chain Headway was founded in 1992 to develop and produce cutting tools and accessories for CNC machining centers. Our company has developed over the years to provide a stable production...

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VOL.7-4

我們堅持嚴格的製作流程 We Insist on Rigorous of Every Procedures 我們不只是銷售產品給您,而是透過我們專業的技術與知識幫助您! We not only sell you products but also assist you by using our specialized techniques and knowledge! 因應各式各樣的加工需求,我們的產品線包含刀桿、切削刀具、刀片與輔助工具, 且在細節的注重上,我們說一不二。正河源的重要使命是為了解決顧客的需求,隨 時做好溝通與協助的準備是不可或缺的。為了使命,不論是製造或是檢驗都設有嚴 格的檢驗流程與標準。正河源隨時為您提供多樣化的產品線與親切友善的專業人員。 To address process needs of all kinds, our product range includes tool holders, cutting tools, inserts, and aid tools. Also, we never compromise when it comes to attention to detail. The important task of CHAIN HEADWAY is to address customers’ needs, to which end,...

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VOL.7-6

Table of Contents 產品系統概況 Product System Introduction Index by Product Series Product System Introduction

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VOL.7-7

Inserts System Cutting Tools 刀桿系列 Tooling System 雙面拘束刀桿系列 Tooling System 刀桿系列 Tooling System 刀桿系列 Tooling System 刀桿系列 Tooling System 刀桿系列 Tooling System 刀桿系列 Tooling System 刀座系列 Driven Tooling System 三角錐刀桿系列 Polygon Tooling System Angle Head System Runout Adjustable Holder

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VOL.7-8

Tool Management System RFID 智能化管理刀具壽命、刀具身份、加工履歷、尺寸參數 Intelligent management of tool life, tool identity, processing history, and size parameters Taiwanese chip European chip •整合導入RFID系統 RFID system Integration •RFID晶片提供 RFID chips avaiable •新刀桿植入RFID(含動平衡) Implant RFID to new tool holders with dynamic balance •廠內舊刀桿植入RFID(含

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VOL.7-9

PCD&PCBN 精密刀片 PRECISION INSERT INSERT A094 - 材料等級 B001 GRADES - 粒度及特性 B002 GRAIN SIZE&FEATURE 提供再次回磨,降低您的加工成本 Provide the re-grinding service to reduce your processing costs. 可依照需求搭配不同的刃口處理方式 Customize the cutting edge to fit your demand. 刃口鈍圓 Honed edge 倒角/T-LAND Chamfer / T-LAND 適用切削多種材料 Can Cut A Wide Range Of Materials 合金鋼 Alloy steel 粗細微粒底材 Various size substrate Epoxy Resins Nickel-based alloy Poedered metal with more cobalt Tool steel Harde

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VOL.7-10

PNER 立銑刀夾頭系列 COLLET CHUCK SERIES BT PN collet features a high clamping force 刀桿 Tooling System BT/PNER立銑刀夾頭 COLLET CHUCK COLLET CHUCK COLLET CHUCK (FOR TYPE A)

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VOL.7-11

PNER 刀桿 PNER Chuck Shrink-fit Chuck High-Speed Collet Chuck Silm-fit Collet Chuck 筒夾選擇性 VariousTypes of Collet ++ 佳 Very good + 好 Good 筒夾 & 螺帽 Collet & Clamping Nut PNER螺帽 CAMPING NUT PN筒夾 COLLET PNER16-CO / PNER20-CO / PNER25-CO PNER32-CO / PNER40-CO 需搭配止水墊片使用 Should be used with Coolant rin

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VOL.7-12

LHC 液壓系列 HYDRAULIC EXPANSION TOOLHOLDER SERIES High Accuracy and Stability Accuracy of Concentricity and Repeatability within 0.003 mm (2.5D) Vibration Damping Performance 優良的減震性能,可確保獲得最佳的工件表面質量。 液壓系統具備良好的液態結構,具有减震功能。刀具刃口上的微觀 崩刃得以避免,表現最佳的加工效果。 Excellent vibration damping performance can process the perfect surface roughness of workpiece.The hydraulic system provides function of vibration damping through nice liquid structure. Prevent the cutting edge from chipping, perform the best processing effect. Designed of Usage Method Hydraulic Collet 液壓刀桿可在數秒內快速換刀,精確 度達微米。 簡易維護易保養 Easy to Maintain Spend...

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VOL.7-13

Pro.E 筒夾式刀桿 COLLET CHUCK 可使用三種筒夾 Able to fit three kinds of collet ER、ERS直溝止水筒夾、ERS-FOD直溝出水筒夾,可耐高壓出水100bar。 ER Collet, ERS Metallic Sealed Collet, ERS-FOD Coolant Collet are able to reach maximum coolant pressure 100bar. 刀桿內孔加大設計,縮短了刀具懸伸長度, 提升偏擺精度與加工穩定性 Straight part design has shorten the tool overhanging length and improved runout accuracy and machining stability. 上下直部設計,減少牙部公差、提高精度 Straight part design decreases the deviation of the threads and improves accuracy. 刀桿內孔加大設計,ER筒夾包覆性更佳 The enlarged design of holder ID hole optimized the coverage of ER collet 無風阻螺帽降低風切 Non wind resistance nut reduces...

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VOL.7-14

主軸檢測系列 SPINDLE MASTER BAR SERIES 適用各式主軸 Applicable to various spindles BT PSC 1.錐度套筒端鎖上拉頭,置入主軸內 Taper sleeve end lock pull stud, into the spindle. 2.換刀槽零件置入換刀臂內 ATC arm into the inner groove parts. 3.將換刀槽旋轉到主軸中 The tool change to the sp rotation groove.

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VOL.7-15

4.將測試圓棒插入錐度套筒及換刀槽的中心孔,如能同時穿過, 代表換刀臂與主軸有同心 The test rod inserted into the taper sleeve and the grooves of the ATC center hole, such as to pass through at the same time, the representative ATC arm concentric with the spindle. 測試組(三件組) REGULATE TOOLS SET(THREE-PIECE)

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VOL.7-16

車銑複合 - 車刀系列 TURNING AND MILLING CENTER - TURNING SYSTEM The PSC spindle has good stability, high precision and convenient and quick change.Achieve unique flexibility and significantly improve machine efficiency,Comply with ISO26623-1 standard. HSK-T主軸相較其他HSK系統對尺寸公差 要求更為嚴格,能確保在車加工的精度 及穩定,符合DIN ISO 12164-3:2014規範。 Compared with other HSK systems, HSK-T spindle has dimensional tolerance The requirements are more stringent, which can ensure the accuracy of in-car processing.And stable, in line with DIN ISO 12164-3:2014 specifications. DCLN EXTERNAL TURNING TOOL DDJN EXTERNAL TURNING TOOL DTJN EXTERNAL...

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VOL.7-17

素材系列 BLANK SERIES BT 主軸式齊全 Provide Variety Spindle Type of Tool Holder 產品品質穩定 Products Stable Quality Before: Blank Tool Holder 加工後(特殊刀具) After: Special Tool Holder 素材有助於快速生產客戶訂製刀具,可靈活運用改變形狀,縮短加工時間,提升生產效益。 Blank tool holder brings benefit of designing customized cutter which are able to change the shape flexibly, reduce time of machining process, and improve the productivity.

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VOL.7-18

角度頭系列 ANGLE HEAD SERIES 角度頭系列 Angle Head System ❋ 夾頭心軸 360 度旋轉 Spindle chuck could rotate in 360 degree. ❋ 可指定最高轉速 6000-8000rpm Optional speed 6000-8000 rpm. (Ø12 High Speed Steels Drills) ANGLE HEAD HOLDER FOR LIGHT CUTTING ANGLE HEAD HOLDER FOR LIGHT CUTTING - 鑽孔 Drilling - 攻牙 Tapping - 輕切削 Light Cutting - 90 度加工 Available 90° Processing - 鑽孔 Drilling - 攻牙 Tapping - 輕切削 Light Cutting - 90 度加工 Available 90° Processing SAR大鋼炮 ANGLE HEAD HOLDER (FOR HEAVY-DUTY CUTTING)

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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