PCD & PCBN 精密刀片 PCD & PCBN PRECISION INSERT PCD & PCBN PRECISION INSERT PCD &PCBN 精密刀片 No. 240826009

PCD & PCBN 精密刀片 PCD & PCBN PRECISION INSERT 刀片製造流程 Manufacturing Process 真空焊接 Vacuum Brazing

PCD & PCBN 精密刀片 PCD & PCBN PRECISION INSERT 品質管控 Quality Control 堅持把關每個程序 Insisting on Rigorous of Every Procedures ISO 9001：2015 • Tool Microscope (Japan) Inspection of minor appearance chipping and measurement of external dimensions. • X-Ray Fluorescence Spectrometer (Japan) Material analysis and coating thickness measurement.

PCD & PCBN 精密刀片 PCD & PCBN PRECISION INSERT PCD 規格介紹 Designation of PCD 記號 Symbol 形狀 Shape 正六角形 Hexagonal 正八角形 Octagonal 正五角形 Pentagonal 正方形 Square 正三角形 Triangular V 多角形 Rhombic 六角形 Trigon 長方形 Rectangular ⑤ 長度記號 Cutting Edge Length Hole Configuration Chip Breaker With Hole Double side Symbol Size Symbol Size Symbol Size Symbol Size Symbol Size Symbol Size Double side Double side Tolerance Class Double side Relief Angle 內接圓直徑 (Ød) Inscribed Circle Insert Shape

PCD & PCBN 精密刀片 PCD & PCBN PRECISION INSERT 內接圓直徑 (Ød) 容許公差 高度 (m) 容許公差 基準內接圓 Tolerance of Inscribed Circle Tolerance of Height Detail of M Class Insert Tolerance J.K.L.M.N( 級 Class) U( 級 Class) J.K.L.M.N( 級 Class) U( 級 Class) 6.35 9.525 12.7 15.875 19.05 25.4 31.75 內接圓直徑 (Ød) 容許公差 Tolerance of Inscribed Circle 高度 (m) 容許公差 Tolerance of Height 適用形狀 Shape 內接圓直徑 (Ød) 高度 Inscribed Circle Height Insert Thickness Corner (radius) Symbol Cutting Edge Shape 大銳角削角 Sharp Cutting Edges 圓切削角 Round Cutting Edges Corner Radius 雙切削倒角 Chamfered Cutting Edge

PCD & PCBN 精密刀片 PCD & PCBN PRECISION INSERT PCD 適用材料 Suitable Materials for PCD 微粒金剛石 Micro-Diamond 塑膠 石墨 黃銅青銅合金 氧基樹脂 矽鋁合金 木材、複合木材 銅合金 硬質橡膠 鎂合金 玻璃纖維 鋁合金 陶瓷 碳、石碳酸 預燒結或全燒結碳化鎢 Plastic Graphite Brass&Bronze Alloys Epoxy Resins Silicon-Aluminum Alloys Wood / Compound Wood Copper Alloys Hard Rubber Magnesium Alloy Fibre Glass Composites Aluminum Alloys Ceramics Carbon-Phenolic Presintered or Sintered Tungsten Carbide 刀片刃邊處理及切削方向 Symbol of Cutting Edge and Cutting Direction 切削刃的狀態 Cutting Edge

PCD & PCBN 精密刀片 PCD & PCBN PRECISION INSERT PCD 粒度及特性 Grain Size & Feature for PCD PCD010 粒度 1µm 極小粒徑，表面質量首選。 • 低矽鋁合金加工 ( 電子產品 ) • 鈦合金加工 1. 超細晶粒結構擁有極強的刃口鋒利度和刃口耐用度，適用於需要極致表面質量的首選。 2. 鋁合金的銑削和粗切，也適用於鈦及鈦合金和複合材料的機加工。 Grain Size 1µm Ultra diameter, best quality of surface. • Low silicon aluminium processing(electronic products) • Titanium alloy processing 1. Ultra fine grain structure allows precisely sharpened and durable cutting edges. It's suitable for excellent quality of surface needed. 2. Milling and roughing for aluminum material and also can process titanium and titanium alloys and composite...

PCD & PCBN 精密刀片 PCD & PCBN PRECISION INSERT PCD 聚晶鑽石刀片 Polycrystalline Diamond Inserts P 合金鋼 Alloyed Steels 切削狀態 Cutting Condition : K 鑄鐵 Cast Iron N 鋁及鋁合金 Aluminum&Al ● 連續切削 Continuous Cutting ○ 一般切削 General Cutting ■ 斷續切削 Interrupted Cutting S 高溫合金 Refractory Alloys H 高硬度材 Hard Material 聚晶鑽石 Polycrystalline diamond PCD010

PCD & PCBN 精密刀片 PCD & PCBN PRECISION INSERT PCD 聚晶鑽石刀片 Polycrystalline Diamond Inserts P 合金鋼 Alloyed Steels 切削狀態 Cutting Condition : K 鑄鐵 Cast Iron N 鋁及鋁合金 Aluminum&Al ● 連續切削 Continuous Cutting ○ 一般切削 General Cutting ■ 斷續切削 Interrupted Cutting S 高溫合金 Refractory Alloys H 高硬度材 Hard Material 聚晶鑽石 Polycrystalline diamond

PCD & PCBN 精密刀片 PCD & PCBN PRECISION INSERT 聚晶鑽石刀片切削標準 Polycrystalline Diamond Inserts Cutting Standard 鋁合金 Aluminum 4~8% Si 銅合金 Copper Alloy 銅、鋅、黃銅 Copper, zinc, brass

PCD & PCBN 精密刀片 PCD & PCBN PRECISION INSERT Meeting Your Utmost Machining Requirements 客製化 PCD 刀片 優異的切削性能及量身打造幾何，提升加工效率， 優異表面品質。 Superior cutti

PCD & PCBN 精密刀片 PCD & PCBN PRECISION INSERT 焊接式 CBN 刀片 焠火鋼斷續切削 Brazed CBN insert Interrupted cutting of hardened steel 焊接式 CBN 刀片 鑄鐵及鐵基粉末冶金精切削 Brazed CBN insert Finishing of cast iron and iron-based powder metallurgy 高速精加工 High-speed finishing 焊接式 CBN 刀片 鑄鐵及鐵基粉末冶金粗切削 Brazed CBN insert Roughing of cast iron and iron-based powder metallurgy 整體式 CBN 刀片 鑄鐵及粉末冶金零件精加工 Solid CBN insert Finishing of cast iron and powder metallurgy parts 刃口強化 Edge reinforcement 整體式 CBN 刀片 鑄鐵及粉末冶金零件中精加工 Solid CBN insert Semi-finishing of cast iron and powder metallurgy parts 整體式 CBN 刀片 鑄鐵及粉末冶金零件粗加工 Solid CBN insert Roughing...

PCD & PCBN 精密刀片 PCD & PCBN PRECISION INSERT CBN 適用材料 Suitable Materials for CBN 粗細微粒底材 Various Size Substrate 工具鋼 硬鎳鑄鐵 鑄鐵 鈷基合金 合金鋼 高溫合金 HRC35 以上 冷激鑄鐵 鎳基合金 高鈷粉末金屬 Tool Steel Hardened Ni Cast Iron Cast Iron Cobalt-Based Alloy

PCD & PCBN 精密刀片 PCD & PCBN PRECISION INSERT CBN 粒度及特性 Grain Size & Feature for CBN CB10H 粒度 1µm 特性：HRC50~67 焠火鋼高速連續切削 • CBN 比例：40% ~ 45% • 結合劑：TiN • 硬度 24GPa 1. 高速及輕微斷續硬車削的首選 2. 優異的表面粗糙度 3. 優異的抵抗月牙溝磨損 Grain Size 1µm Characteristics : HRC50~67 hardened steel, high-speed continuous cutting • CBN Ratio：40% ~ 45% • Binder: TiN • Hardness: 24 GPa • Bending Strength: 900 MPa 1. Preferred for high-speed and light intermittent hard turning 2. Excellent surface finish 3. Excellent resistance to crater wear CB30H 粒度 1µm 特性：HRC50~67 焠火鋼，斷續切削 • CBN 比例：60% ~ 65% • 結合劑：TiN • 硬度 28GPa 1. 適用於重斷續硬車削 2. 高韌性抵抗崩刃及後刀面磨損...

PCD & PCBN 精密刀片 PCD & PCBN PRECISION INSERT CBN 粒度及特性 Grain Size & Feature for CBN CB10KS 粒度 12µm 特性：適用於鑄鐵及粉末冶金零件精加工與連續切削 • CBN 比例：85 ~ 90% • 結合劑：TiN Grain Size 12µm Suitable for finishing and continuous cutting of cast iron and powder metallurgy parts • CBN Ratio：85 ~ 90% • Binder: TiN CB20KS 粒度 20µm 特性：適用於鑄鐵及粉末冶金零件半精加工與輕斷續切削 • CBN 比例：85 ~ 90% • 結合劑：TiN Grain Size 20µm Suitable for semi-finishing and light intermittent cutting of cast iron and powder metallurgy parts • CBN Ratio：85 ~ 90% • Binder: TiN

PCD & PCBN 精密刀片 PCD & PCBN PRECISION INSERT 焠火鋼切削 Hardened Steel Cutting Ｈ類－切削速度 H-Class – Cutting Speed 切削速度 (m/min) Cutting Speed (m/min) 連續 Continuous 應用案例 Application Examples 200 斷續 Intermittent 切削比較 Cutting Comparison