Be Different

Be Different
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Be Different

Product catalog summary
Overview
The document provides a detailed description of the Inline Test Station (ITS) developed by CGS GmbH, a German technology company specializing in electronics and mechanical engineering. The ITS is designed for efficient, flexible, and time-saving PCB tests, featuring a patented double-stroke test-head principle.

Specifications
The ITS features a modular design with a SMEMA interface, allowing for easy integration into existing production lines. It supports multiple test heads and offers compact design and simple maintenance. The system is capable of handling PCB sizes up to 450 x 450 mm and can be configured with various interface options such as VPC or Pylon.

Procedures
The ITS operates with a fully automated inline test concept, utilizing the Inline Module Band (IMB) for continuous transport of assemblies. The test process involves positioning the test sample in the test head, performing the test, and logging results. The system can handle both automatic and manual feeding of circuit boards.

Norms and Standards
The ITS is designed with ESD-compliant surfaces and supports integration with customer-specific hardware. It adheres to high-quality standards, carrying the "Made in Germany" label.

Recommendations
The document highlights the importance of minimal servicing and maintenance, facilitated by the modular and standardized design of the ITS. It also emphasizes the flexibility of the system to adapt to individual customer requirements through its modular concept.

Technical Data
The document provides detailed technical specifications for various test head models (N4, N5, N6, N7, N7L), including dimensions, closing force, and interface options. It also outlines the ITS software features, which include user-friendly interfaces for automatic, manual, and conveyor settings.

Service and Maintenance
The ITS is designed for minimal service and maintenance, with easy access to all machine parts and the capability for remote software updates. The machine can be split for transportation or upgrades.

Contact Information
CGS GmbH is headquartered in Markt Schwaben, Germany, with international locations in the USA and India. Contact details for each location are provided.
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Catalog excerpts

Be Different-1

Be Different Inline Test Station (ITS) Test solutions that measure up

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Test solutions that measure up Made in Germany is an obligation With more than 30 years of experience in the sectors of electronics, mechanical engineering and software, we develop and manufacture systems and associated software applications for testing electronic assemblies for automotive, aerospace, home appliances and energy. The planning and development as well as the production and maintenance of our systems takes place at our main site in Markt Schwaben, near Munich. Thanks to our comprehensive electronics and mechanical engineering know-how and our ultra modern machine park, we manufacture...

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ITS Inline Test Stations Test solutions that measure up Test solutions that measure up. Patented, cycle-time optimized Double-stroke test-head principle Modular design with SMEMA interface One or several integrable test heads Compact design, simple maintenance Inline Test Station 115 Inline Test Station 024

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ITS Inline Test Stations Test solutions that measure up for efficient, flexible and time-saving PCB tests IMB (Inline-Modul-Band) The Inline Test Stations ITS operate with the double-stroke test-head principle, which is unique in the world and has been patented by CGS GmbH. Due to the simple mechanical design of the overall system, test cassettes can be changed in less than a minute by the operator, through which the ITS can be implemented very flexibly. Due to the narrow design of the machine, the ITS 115 fits through every common office door. Several ITS systems can be connected Inline, so...

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ITS Inline Test Concept developed for a fully automated Inline Test Inline Module Band The testing of assemblies is fully automatic in the ITS. Thanks to the Inline Test Concept, cycle times can be shortened and the throughput increased. The Inline Test starts with the infeed of the circuit board to be tested. During the test within a fully automatic test cycle, the continuous infeed takes place via the conveyor system IMB (Inline Module Band). Additional workpiece carriers or the like are not required. The ITS from CGS is equipped with the Inline Module Band (IMB). This is a dual-track belt,...

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with double-stroke system and precision contacting for a high degree of testing flexibility Test process sequence 1 Raising of the lower cassette Simultaneous lifting of the assembly from the belt The centering pins (catch pins) thereby fix the test sample on the application. Lowering of the upper cassette The hold-down mechanism of the upper cassette presses the test sample on the needle bed of the lower cassette. The electrical connection to the test- and programming devices is established. At the beginning of the test process the test specimen travels into the ITS on the Inline Module Band...

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ITS Cassettes Upper and lower cassette The ITS cassettes are optionally available with plug connectors from the Virginia Panel Corporation (VPC) or with pylon interface. With int egrated stroke c ounter. Test solutions that measure up Technical data Test head Closing force 5 x pylon or VPC: 6 x series 90 + 1 x Icon Interface down 5 x pylon or VPC: 3 x series 90 + 1 x Icon Change time N4 upper and lower cassette N5 upper and lower cassette N6 upper and lower cassette IMB (Inline Module Band) IMB (Inline Module Band) IMB (Inline Module Band) Closing force Interface down Change time N7 upper and...

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ITS Software is simple to operate The operator panel of the ITS software is the base to all user interfaces. Via the task-specific structured panel all test- and infeed parameters can be set and monitored. The user level determines access rights. Automatic In the user interface Automatic the actual status in Auto Mode is displayed. The current status of the system, the test head and/or test process, the belt stoppers as well as the SMEMA interface is displayed. Manual For the visualization and operation in Serviceor Maintenance Mode. Here all signals and statuses of the machine are displayed....

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ITS Service & Maintenance stands for minimal service and maintenance work The ITS has been designed to require as little servicing and maintenance as possible. Due to the modular and standardized design of the machines, in an emergency, only a few spare parts are required. Large doors enable easy access to all areas of the machine, from the front as well as the back, enabling fast and simple maintenance. For additional general maintenance or easier transportation, the ITS can also be split in the middle. All cable ducts are structured and also easily accessible. In addition updates for the ITS...

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ITS Modular Design for individual customer requirements and adaptations The ITS is one of the most flexible Inline Test Systems in the market and can be adapted to all requirements. This is applicable for all areas of the machine: Mechanics, Electronics and Software. As a result, customer requests can be implemented at lower costs. Even the basic design of the test station, with its expandable machine frame, enables the integration of more than one test head. If the throughput is to be further increased, the test sample can be divided on parallel IMBs using a belt shuttle. In this case, the test...

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Headquarters CGS – Computer Gesteuerte Systeme GmbH Henleinstraße 7 85570 Markt Schwaben Germany Phone: +49 (8121) 22 39-30 Fax: +49 (8121) 22 39-40 Email: [email protected] You can find us online at: www.cgs-gruppe.de International locations USA – CGS Automotive, Inc. 220 Engelwood Drive, Suite „E“ Orion, MI 48359 USA INDIA – CGS Electronics India Pvt. Ltd. Plot # 110-O/1, Phase 1, Electronics City Bangalore – 560100 India Test solutions that

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.