Technical catalogue AC Drives

Technical catalogue AC Drives
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Technical catalogue AC Drives

Product catalog summary
Overview: The document is a technical catalogue for Emotron VFX/FDU 2.0 AC Drives, detailing power ranges from 0.55 to 3000 kW and voltage ranges from 230 to 690 V. It includes protection classes IP20, IP21, and IP54.
Main Features:
  • Robust IP54 metal construction for cost-efficient installation.
  • Built-in Category C3 EMC-filter for all drive sizes.
  • Direct torque control for quick reaction to load changes.
  • Soft starts and integrated vector braking for enhanced safety and productivity.
  • Detachable multi-language control panel.
  • Liquid cooled versions available for sizes above 90 A.
Specifications:
  • UL 840 and GOST R certifications.
  • Marine (DNV) approved versions available.
  • Speed controlled fans for noise reduction and efficiency.
  • Module fuses included for sizes above 300 A at 480 V and 250 A at 690 V.
Emotron VFX 2.0:
  • Optimizes processes and prevents damage and downtime.
  • Suitable for dynamic and constant torque applications like cranes, crushers, and mixers.
Emotron FDU 2.0:
  • Designed for variable torque loads such as flow and pressure applications.
  • Energy-saving functions and unique monitoring for process protection.
  • Can control up to seven pumps/fans without external systems.
Model Specifications:
  • Detailed tables for motor power at various voltages (400V, 460V, 525V, 575V, 690V).
  • Normal and heavy-duty ratings provided for each model.
  • Frame sizes and IP classes specified for each model.
Environmental Conditions: The drives operate optimally at ambient temperatures of 0°C to 40°C, with derating options for higher temperatures. Suitable for altitudes up to 1000 m, with specific requirements for coated boards at higher altitudes.
Mechanical Specifications: Dimensions, weights, and cooling air flow requirements are provided for different frame sizes. Specifications include enclosure height, total height, and weight for both IP20 and IP21 versions.
Control Performance: Details on speed and torque control accuracy for both closed and open loop systems, highlighting static and dynamic accuracy.
Basic I/O Data: Information on control signal inputs and outputs, including analogue and digital channels, voltage/current specifications, and hardware accuracy.
Fuses and Cable Dimensions: Recommended fuse types and cable dimensions according to IEC and NEMA ratings, specifying nominal input current, maximum fuse value, and cable cross-section range for various models.
Procedures: Detailed description of the control panel functionalities, including a detachable multi-language control panel. Connection and configuration of various input and output terminals are described.
Standard Options: Support for additional option boards, encoder boards, PTC/PT100 boards, and crane interface options. Fieldbus communication options such as Profibus, DeviceNet, and Ethernet protocols are available.
Factory Mounted Options: Include standby power supply, safe stop features, brake choppers, and EMC filters to enhance functionality and safety.
Extended Options: Cover EMC filters, output chokes, sine wave filters, and brake resistors to improve performance and reduce electromagnetic interference.
Key Data from Tables: Specifications of various components such as EMC filters, output chokes, and brake resistors, providing dimensions, weight, and power ratings.
Recommendations: Use of coated boards for environments with high humidity or chlorine gases and installation of output chokes for long cable lengths to prevent voltage peaks.
Filter Selection Guide: Comprehensive guide on selecting filters for various electrical phenomena, detailing effectiveness against common mode currents, bearing currents, voltage spikes, and EMC conducted emissions.
Service and Support: CG Drives & Automation offers extensive service and support, including consultation, training, technical support, on-site service, and spare parts delivery. Local and global support is provided through technical centers and authorized service partners.
Technical Centers: Contact information for technical centers in the Nordic region, Central Europe, and Benelux is provided.
Additional Resources: CAD drawings for Emotron products are available online to assist consultants, installers, and machine builders.
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Catalog excerpts

Technical catalogue AC Drives-1

Technical Catalogue

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Technical catalogue AC Drives-2

EMOTRON VFX Emotron VFX 2.0 / High dynamics for demanding applications The Emotron VFX 2.0 AC drive optimizes your process and prevents damage and downtime. The combination of direct torque control, accurate speed control, and efficient vector braking makes it the ideal solution for all dynamic and constant torque applications, such as cranes, crushers, mills, mixers, and centrifuges. Main features UL 840 GOST R 1 • Robust and certified IP54 metal construction as standard offers cost-efficient installation close to the application. • All drive sizes are delivered with a built-in Category C3 EMC-filter...

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Technical catalogue AC Drives-3

Emotron VFX 2.0 - IP54 version (Model 48-300 and up also available as IP20 ) Typical motor power at mains voltage 400 V and 460 V * Available for a limited time and as long as drive temperature permits. Rated data at 40 °C ambient temperature ** Number in parenthesis, e.g. G(2), indicates number of parallel power modules. Note: calculate available 230 V motor power by multiplying the 400 V power value (kW) from table above with 0.575 or use motor rated current for drive selection. Example: VFX48-046, 22 kWx 0.575 = 12.6 kW at 230 V

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Technical catalogue AC Drives-4

Emotron VFX 2.0 - IP54 version (Model 69-250 and up also available as IP20 ) Typical motor power at mains voltage 525 V * Available for a limited time and as long as drive temperature permits. Rated data at 40 °C ambient temperature. ** Number in parenthesis, e.g. H69 (2), indicates number of parallel power modules.

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Technical catalogue AC Drives-5

Emotron VFX 2.0 - IP54 version (Model 69-250 and up also available as IP20) Typical motor power at mains voltage 575 V and 690 V * Available for a limited time and as long as drive temperature permits. Rated data at 40 °C ambient temperature ** Number in parenthesis, e.g. H69 (2), indicates number of parallel power modules.

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Technical catalogue AC Drives-6

EMOTRON FDU Emotron FDU 2.0 / Secure the flow and save energy The Emotron FDU 2.0 AC drive is specially developed for controlling variable torque loads such as flow and pressure applications. It continuously adapts motor speed to the level required, minimizing energy consumption and wear. A unique monitoring functionality protects your process from damage and unplanned downtime. Typical applications are pumps, fans, compressors, and blowers. Main features UL 840 GOST R 5 • Robust and certified IP54 metal construction as standard offers cost-efficient installation close to the application. • All...

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Technical catalogue AC Drives-7

Emotron FDU 2.0 - IP54 version (Model 48-300 and up also available as IP20) Typical motor power at mains voltage 400 V and 460 V * Available for a limited time and as long as drive temperature permits. Rated data at 40 °C ambient temperature. ** Number in parenthesis, e.g. 1-169(2), indicates number of parallel power modules. Note: calculate available 230 V motor power by multiplying the 400 V power value (kW) from table above with 0.575 or use motor rated current for drive selection. Example: FDU48-046, 22 kWx 0.575 = 12.6 kW at 230 V

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Technical catalogue AC Drives-8

Emotron FDU 2.0 - IP54 version (Model 69-250 and up also available as IP20) Typical motor power at mains voltage 525 V * Available for a limited time and as long as drive temperature permits. Rated data at 40 °C ambient temperature. ** Number in parenthesis, e.g. 1-169(2), indicates number of parallel power modules.

 Open the catalog to page 8
Technical catalogue AC Drives-9

Emotron FDU 2.0 - IP54 version (Model 69-250 and up also available as IP20) Typical motor power at mains voltage 575 V and 690 V * Available for a limited time and as long as drive temperature permits. Rated data at 40 °C ambient temperature. ** Number in parenthesis, e.g. H69 (2), indicates number of parallel power modules.

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Technical catalogue AC Drives-10

The Emotron VFX/FDU drives are versions, in four different frame All having the same well proven features as the rest of the Emotron Main features mechanical design with easy • Built in DC-choke for reduced • Integrated EMC filter Category • Speed controlled fans for extended equipment lifetime • Built in brake chopper option Typical motor power at mains voltage 400 V and 460 V * Available for a limited time and as long as drive temperature permits. Rated data at 40 °C ambient temperature.

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Technical catalogue AC Drives-12

General specifications for Emotron VFX/FDU 2.0 Mains voltage: Mains frequency Input total power factor Output voltage Output frequency Output switching frequency Efficiency at nominal load O-Mains supply voltage: * Available for both grounded, corner grounded, and Isolated supply (TN and IT nets). **Nominal voltage selected with parameter. Environmental conditions

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Technical catalogue AC Drives-13

Operation at higher temperatures Most Emotron AC drives are designed for operation at maximum of 40 °C ambient temperature. However, for most models, it is possible to use the AC drive at higher temperatures with reduced output rating. Table 1 shows ambient temperatures as well as deratingfor higher temperatures. 7^/1? / Ambient temperature and derating 400—690 V types Dimensions, weights and cooling air flow The tables below give an overview of the dimensions, weights, and the required air flow for cabinet mounting of the Drives with model numbers up to 48-250 are available as wall mounted modules;...

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Technical catalogue AC Drives-14

Mechanical specifications for models VFX/FDU48 and VFX/FDU52 - IP54 version 1) IP20 module for cabinet mounting. Mechanical specifications for models VFX/FDU69 - IP54 version 1) IP20 module for cabinet mounting.

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Technical catalogue AC Drives-15

Control performance for Emotron VFX 2.0 (Speed) Speed control Static accuracy Speed Control dynamic accuracy (linearity): (impact drop): Closed loop = 0.01% of nnom. Open loop = 0.1% of nnom. Closed loop = 0.2%sec (100% load step) Open loop = 0.4%sec (100% load step) Control performance for Emotron VFX 2.0 (Torque) Torque control static accuracy Torque control dynamic accuracy. Closed loop: <3% of Tnom Open loop: <3% for speeds 10 -100% of rated, and <10% at zero speed Closed and open loop: 100% torque step rise time = 1 ms. Control performance for Emotron FDU 2.0 (V/Hz) Speed control accuracy...

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Technical catalogue AC Drives-16

See "User interface data" on page 20 for connection data and default settings.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.