UP2 DATE NEW DEVELOPMENTS AND PRODUCT ENHANCEMENTS ... AND SOME MORE PRODUCTS ▲▲ Hydraulic expansion chucks with VDI and Straight shank connection ▲▲ Vibration dampened boring bar with interchangeable head system for turning ▲▲ Solid carbide high-performance reamer Fullmax in short version CERATIZIT is a high-technology engineering group specialised in cutting tools and hard material solutions. Tooling the Future www.cera

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UNITED. EXPERIENCED. METAL CUTTING. The Team Cutting Tools from the CERATIZIT Group. SPECIALIST FOR INDEXABLE INSERT TOOLS FOR TURNING, MILLING AND GROOVING The product brand CERATIZIT stands for high-quality indexable insert tools. The products are characterized by their high quality and contain the DNA of many years of experience in the development and production of carbide tools. THE QUALITY LABEL FOR EFFICIENT BORE PRODUCTION High-precision drilling, reaming, countersinking and boring is a matter of expertise: efficient tooling solutions for drilling and mechatronic tools are therefore part...

X5G-Z, the 5-axis vice for demanding applications! All the advantages that ensure optimum and simple 5- and 6-sided machining combined in a single clamping device. Optimum accessibility from all sides Experience real 5-axis machining! Fast jaw changeover without tools Reduces setup times significantly. Comprehensive jaw system with 14 quick-change jaws in widths of 40 mm / 65 mm / 80 mm / 125 mm Spindle quick change system Fast conversion without tools.

Maximum ease of handling and integrated pull-down action for 5- and 6-sided machining Simple to extend up to a clamping range of 687 mm Fully encapsulated, mechanical spindle 130 mm basic clamping stroke without the need for conversion Quick adjustment of clamping range Optimised against vibrations Integrated, internal elastomer damping ▲▲ Integrated pull-down action ▲▲ No force transmission across the seating surface Further information on the product can be found on → Page 36–40

Fullmax – short Ideal for high-speed machining CERATIZIT now also offers the universal solid carbide high-performance Fullmax reamer in a short version. The Fullmax range has been making an impression for some time with maximum cutting performance in a wide range of materials – including in hardened steels up to 62 HRC. The newly developed short version of the UNI Fullmax reamer is even more stable to use, allowing for higher cutting speeds. Furthermore, it benefits from a long service life and, for small bore depths, is even more attractive in terms of price than the long version. Short overhang...

Optimum results despite time saved Increase in cutting data for the material group steel (P) and cast iron (K) faster cutting speed (vc) time savings Further information on the product can be found on → page 16–2

in a variable exchangeable head system for turning Stable processes and smooth surfaces thanks to vibration-damped boring bars Advantage/ benefit The boring bar concept with exchangeable cutting heads works perfectly with the vibration-damped boring bars especially for operations with long overhangs and a tendency to vibrate Modular combination options High variability, flexibility and versatility Tool wear occurs primarily on the exchangeable cutting head, a holder therefore lasts longer Costs are minimised All exchangeable cutting heads are equipped with high-performance cooling Highly efficient...

Increased productivity Thanks to vibration-damped boring bars, vibrations are suppressed → this means cutting data can be significantly improved ▲▲ ▲▲ ▲▲ ▲▲ ▲▲ Improved surface quality Improved process security Improved chip clearance Greater tool service life Protection of the machine spindle → Reduced costs per component plus better quality! Result with conventional boring bar Result with vibration-damped boring bar Exchangeable cutting heads Variable system for a wealth of options PCLN 95° → 28 Basic holder Suitable indexable inserts can be found in the main catalogue, Chapter 9 – Turning...

Hydraulic chuck with VDI and cylindrical shank connection Master tool changes quickly and precisely – with hydro expansion technology! CERATIZIT is extending its portfolio of clamping devices with a hydraulic chuck which brings the benefits of hydro expansion technology to turning/milling centres. It ensures highly accurate clamping of boring bars with a h7 shank tolerance and a repeatability of 3 μm. Tools are changed in a matter of seconds and this can be performed directly in the machine without auxiliary equipment.

Best connections, quick change The hydraulic chuck from the WNT Performance series is available, on the one hand, with VDI interface as a complete solution for direct fitting in the turning machine turret with thro’ coolant supply. The hydraulic chuck comes in a diameter of 20 mm for the VDI 30 and 40 interfaces as standard. A cylindrical shank version is also available for turning/milling centres with thro’ coolant. This comes in 16 and 20 mm diameters for a 32 mm cylinder diameter as well as in increments of 16, 20 and 25 mm for a 40 mm cylinder diameter. Say goodbye to tedious fine adjustment:...

Combined system with precision adjustment head and BLUM measuring probe technology Unique, automated compensation system Compensation of cutting edge wear, e.g. in the case of steel In conjunction with the BLUM measuring probe, the KOMflex enables automated diameter correction for precision holes in unmanned closed-loop operation. The KOMflex precision adjustment head communicates with the BLUM wireless machine equipment. Advantages Benefits System usage Temperature compensation, e.g. in the case of aluminium Automated production of precision holes Thanks to closed-loop operation, the KOMflex...