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SilverLine - Ultimate. Universal. Ultra-quick
SilverLine - Ultimate. Universal. Ultra-quick
CERATIZIT is a high-tech engineering group specializing in tooling and hard material technologies. This document outlines new developments and product enhancements as of January 2020.
The SilverLine series has been upgraded with Dragonskin coating, enhancing performance and service life. Key benefits include improved chip clearance, increased process security, and reduced vibration. The product range now includes various milling cutter types, offering flexibility and competitive advantages.
MultiLock is an advanced exchangeable head system offering superior performance compared to traditional systems. It features a precision-sintered, positive-locking interface, providing high stability and resource efficiency. The system is adaptable for various applications, ensuring high force absorption and optimum surface quality.
The CTPX710 is a versatile indexable insert suitable for processing steel, stainless steel, super alloys, and non-ferrous metals. It features Dragonskin technology for enhanced performance and process reliability, allowing users to handle multiple materials with a single grade.
Dragonskin represents the latest in coating technology, offering high wear protection and durability. This technology ensures high cutting speeds and increased process reliability, providing a significant competitive edge.
The document includes detailed specifications for various tools, including solid carbide milling cutters, drills, and adapters. The tools are designed for high-speed and precision applications across different materials.
CERATIZIT's advancements in tooling technology, particularly with the SilverLine and MultiLock systems, provide enhanced performance, flexibility, and efficiency for diverse industrial applications.
1. Steel and Stainless Steel: Various types of steel and stainless steel are categorized by their tensile strength, ranging from general construction steel (<800 N/mm²) to high-speed steel (<1300 N/mm²).
2. Cast Iron: Includes grey cast iron with lamellar and spheroidal graphite, and malleable cast iron, with strengths ranging from 100 to 900 N/mm².
3. Non-Ferrous Metals: Covers aluminum, copper, and their alloys, with specific strength limits and silicon content.
4. Nickel and Titanium Alloys: Includes pure nickel, nickel alloys, and titanium alloys with varying strength limits.
5. Tempered Steel: Categorized by hardness (HRC), ranging from <45 HRC to 65-70 HRC.
1. Drilling and Threading: Provides standard values for cutting speeds and feed rates for different materials and tool sizes.
2. Tool Inserts: Describes various thread turning inserts for internal threads, specifying profiles, sizes, and applicable materials.
3. Tool Holders: Details specifications for right-hand internal thread holders, including dimensions and compatible inserts.
1. Application Conditions: Cutting data should be adjusted based on external conditions, material, and machine type.
2. Premium Tools: The document highlights the use of premium quality tools for high-performance applications, emphasizing their design for specific tasks.
- Negative Inserts: Includes CNMG, DNMG, SNMG, VNMG, WNMG, and TNMG types, suitable for materials like steel, stainless steel, cast iron, non-ferrous metals, and heat-resistant alloys.
- Positive Inserts: Includes CCGT, DCGT, RCGT, SCGT, TCGT, and VCGT types, also suitable for a variety of materials.
Technical Information
The document outlines the material strength and corresponding material designations, providing a comprehensive guide to selecting the appropriate tool for different materials based on their mechanical properties.
Cutting Data
Detailed cutting data is provided for various materials, indicating the recommended cutting speeds (vc) for different grades of inserts (CTPX710, CTPX715). The data is categorized by material type, such as general construction steel, stainless steel, cast iron, aluminum, copper, nickel alloys, and titanium alloys.
Chip Breaker Types and Grade Overview
The document describes different chip breaker geometries and their main applications, highlighting features like cutting edge sharpness, swarf control, and adhesion properties. It also provides a grade description for the carbide, AlTiN-coated inserts, suitable for multi-material machining.
Recommendations
The document emphasizes the importance of selecting the right tool and cutting parameters based on the specific application conditions, such as tool stability, material type, and machine capabilities. It suggests using the premium tools for achieving the best results in high-demand production environments.
The document provides detailed specifications for various HSK-A adapters and collet chucks, including dimensions, clamping forces, and article numbers. Notable models include HSK-A 63 and HSK-A 100 with different configurations for ER16, ER25, and ER32 collets.
Procedures:
Instructions for using lock nuts and backstop screws are provided, with specific dimensions for different collet types. The document also outlines the use of sealing rings for precision collet chucks, which are applicable up to 100 bar.
Standards and Recommendations:
The document references ISO 12164 for HSK-A hollow taper adapters and provides guidelines for using zero point clamping systems to reduce setup times and enhance process security.
Accessories and Spare Parts:
A comprehensive list of spare parts and accessories is included, such as sealing rings, roll keys, and pull studs. The document also details various system jaws and their applications, including indexable and prismatic jaws.
Clamping Systems Overview:
The document describes different clamping systems, including single and centric vices, with features like high precision, force amplification, and encapsulated systems for high process security. It highlights the benefits of symmetrical clamping and high repeatability.
Data Summary:
Tables provide detailed measurements and prices for various components, including dimensions, clamping forces, and article numbers. The document emphasizes the importance of using premium quality tools for high performance applications.
This document provides details on various clamping systems and tools offered by CERATIZIT, a brand known for high-quality indexable insert tools. The products are designed for metal cutting and include solutions for turning, milling, and grooving.
Specifications
- Workpiece Clamping: Features a zero-point clamping system with centering pins and clamping screw sets for T-slots. Various sizes and specifications are provided, including dimensions and prices.
- Alignment Pins: Available in different sizes with specific dimensions and pricing details.
Product Brands
- CERATIZIT: Known for high-quality indexable insert tools.
- WNT: Offers a diverse range of solid carbide and HSS rotating tools, tool holders, and clamping solutions.
- KLENK: Specializes in solid carbide drills for the aerospace industry, focusing on lightweight material machining.
- KOMET: Provides efficient tooling solutions for high-precision drilling, reaming, countersinking, and boring.
Terms and Conditions
The document notes that current terms and conditions apply, which can be found on the company's website. Prices and images are subject to change due to technical improvements or errors.
Contact Information
CERATIZIT UK & IRELAND LTD is located in Sheffield, UK. Contact details include a phone number and email address for further inquiries.
Catalog excerpts
NEW DEVELOPMENTS AND PRODUCT ENHANCEMENTS UP2DATEUltimate. Universal.Ultra-quick.SilverLine - The classic now even betterwith Dragonskin! "^rrrwm MULTILOCK The exchangeable head system for advanced performance THE MULTI-APPLICATION GRADE Many materials, many requirements... ... only one indexable insert! TEAM CUTTING TOOLS AcTratTzit B KOMET CERATIZIT is a high-tech engineering group specialised in tooling and hard material technologies. Tooling the Future www.ceratizit.com
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Welcome! Placing your order is quick and easy Customer Service Centre Freephone Number UK: 0800 073 2073 Ireland: 1800 93 22 55 On-site technical support Your Local Technical Sales Engineer Freefax Number UK: 0800 073 2074 E-Mail [email protected] Ordering via the Online Shop http://cuttingtools.ceratizit.com Your customer number SPECIALIST FOR INDEXABLE INSERT TOOLS FOR TURNING, MILLING AND GROOVING THE QUALITY LABEL FOR EFFICIENT BORE PRODUCTION EXPERTS FOR ROTATING TOOLS, TOOL HOLDERS AND CLAMPING SOLUTIONS CUTTING TOOLS FOR THE AEROSPACE INDUSTRY
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Ultimate, universal, ultra-quick SilverLine is now even stronger with Dragonskin! Simply spectacular! In the new, expanded SilverLine generation, we have really tightened up the performance. Thanks to the legendary Dragonskin coating and the optimised geometry, you can now machine a variety of materials even more efficiently. The ultimate all-rounders increase your productivity, giving you maximum flexibility and a valuable competitive edge. Take advantage of this opportunity and start using the new SilverLine high-performance milling cutters now.
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Test Report Material number SilverLine – New SilverLine – Old Competitor Initially we were very sceptical, but switching to the SilverLine was one of our best decisions. Since then our productivity has taken a great leap forwards. Managing Director Heinz Knöpfle GmbH, Christian Knöpfle The new SilverLine You won’t see the difference – you’ll
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Increased stability Improved performance Increased process security The upgrade – feel the difference! Optimised core geometry ▲▲ Less vibration even with high angles of contact ▲▲ Significantly increased fracture resistance Latest Dragonskin coating ▲▲ Processing of almost all materials ▲▲ Increased temperature resistance ▲▲ Wet and dry machining Improved chip clearance ▲▲ Smoother processing ▲▲ Lower forces during chip formation ▲▲ Reduced heat generation More flexibility Expanded product range ▲▲ ▲▲ ▲▲ ▲▲ ▲▲ ▲▲ ▲▲ Greater range of diameters Increased range of flute options HA shank options...
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Product programme Endmill ▲▲ also with thro’ coolant Roughing-finishing milling cutters/rough milling cutters NF Our product video for the SilverLine can be found here:
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Ball nose end milling cutters High-precision finish milling cutters N z Torus face cutters
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The exchangeable head system for advanced performance Conventional exchangeable head systems as a cost-effective alternative to solid carbide milling cutters are now obsolete. With MultiLock, we have developed an advanced exchangeable head system that performs much better than comparable products due to its precision-sintered, positive-locking interface. Thanks to our wide range of adapters, your work can be extremely flexible, economical and resource-efficient. So you no longer have to make any compromises. If you want an exchangeable head system, choose MultiLock. Further information on the...
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OPTIMUM PERFORMANCE THANKS TO UNIQUE INTERFACE TECHNOLOGY High-precision interface For longer tool service life Flat, stable interface with face contact Steel carbide combination has a vibration-dampening effect High stability and very resource-efficient Optimum surface quality Positive locking ensures stability Ensures high force absorption Wide product range for standard applications Torus end milling cutters High Feed Cutter Ball nose end milling cutters Deburring cutters Our exchangeable heads are coated with the innovative Dragonskin technology, and therefore are particularly high-performance....
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Many materials, many requirements... ... only one indexable insert! CTPX710 is the first multi-application grade for turning from CERATIZIT. It impresses thanks to outstanding performance in the processing of steel, stainless steel, super alloys and non-ferrous metals. ▲▲ The AITiN coating revamped with Dragonskin technology in connection with the optimised microstructure and a special fine-grained carbide ensure this grade can be used for a wide range of applications. ▲▲ From now on, users wanting to process several materials only need one grade: the CTPX710. You not only benefit from the universal...
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Main application - material P Steel N Light and non ferrous metals S Super alloys, titanium Application 1 Turning 2 Milling 3 Grooving 4 Drilling 5 Thread turning 6 Others 7 Multiple procedures* Universal application range *In future multiple procedures possible turning | grooving | milling
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The latest generation of coating technology Decades of experience coupled to consistent and constant development are in the unique Dragonskin coating technology. Thanks to our innovative design and expertise in powder metallurgy, we – and above all you – achieve an unmatched level of performance in machining. Like the Dragon's invulnerability, Dragonskin Coating Technology offers the highest levels of protection against wear and is designed with its impermeable layer for the most adverse requirements. The result is an extremely hard and durable surface with a satin finish. The perfect combination...
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Ultimate, universal, ultra-quick Solid Carbide milling cutters SilverLine – the next level
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Solid Carbide Drilling WTX – Speed VA 12xD Thread turning Mini 06 and Mini 08 inserts and holders Indexable inserts – the multi-application grade Solid Carbide milling cutters MultiLock HPC – rough milling cutters Adapters Precision chuck Vices Clamping systems
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Solid Carbide Drills WTX - High Speed Drill, DIN 6537 ▲ For corrosion and acid-resistant steels ▲ Developed for high cutting speeds ▲ Three guide lands for low friction Stainless steel • Heat resistant alloys o
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