High Dynamic Turning with FreeTurn
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CE RATIZ IT NEW DEVELOPMENTS AND PRODUCT ENHANCEMENTS UP2DATEThe Revolution in TurningHigh Dynamic Turning with FreeTurn FREETURN With optimised coating and geometry for the effective machining of aluminium and non-ferrous metals Titanium machining done to perfection Hard cutting material = long tool life New system size for more economy CERATIZIT is a high-tech engineering group specialised in tooling and hard material technologies. TEAM CUTTING TOOLS KienK Tooling the Future www.ceratizit.com

Placing your order is quick and easy E-Mail info.uk@ceratizit.com It couldn’t be easier Ordering via the Online Shop http://cuttingtools.ceratizit.com On-site technical support Your Local Technical Sales Engineer

Be part of the FreeTurn generation! High Dynamic Turning (HDT) With High Dynamic Turning, HDT for short, and the dynamic FreeTurn turning tools, CERATIZIT is turning the conventional method of turning completely on its head. All familiar turning operations such as roughing, finishing, contour turning, facing and longitudinal turning can now be completed using just one tool. Slim shank Coolant hole Tool adapter Conventional application: Application with FreeTurn:

Variable approach angle Can be changed during machining Adjustable feed rates Perfect chip control Dynamic turning in all directions Pull and push cut Comparison Change angle during the machining process Turning with just one tool Huge savings on tool types No tool changes = huge time savings Indexable inserts with up to three ISO geometries can be used on one holder ▲▲ An indexable insert with multiple cutters can consist of different point angles, flanging radii, chip breakers, coatings and cutting materials and can be customised for use. ▲▲ The main force occurring (cutting force Fz) is...

Time comparison Material Dynamic cutting parameters in the process based on catalogue cutting data Conventional production Conventional production time for a single part with six different tools Production with FreeTurn Production time for a single part with the HDT Time savings Almost all workpiece contours can be machined 40 % higher feed rate value Up to 90 % fewer empty runs Adjustable feed rates during the process Improved surface quality thanks to ideal adjustment of the approach angle ▲▲ The versatility of the FreeTurn means fewer tool changes ▲▲ Fewer tool spaces required in the...

With optimised coating and geometry for the effective machining of aluminium and non-ferrous metals

Solid carbide milling tools from CERATIZIT ensure you always do a good job: We have added milling tools for machining aluminium and non-ferrous metals to our product portfolio. This means you will now be able to find the ideal product for any application. This AluLine milling cutter allows you to master even the toughest demands when working with aluminium and non-ferrous metals. This is all made possible thanks to the special geometry and the specifically tailored coating. Our AluLine milling cutter impresses with its outstanding coating. It achieves first-rate results even in dry...

MonsterMill TCR Titanium machining done to perfection

Developed for machining titanium parts – predestined for use in the area of medical technology and for the aerospace industry: The MonsterMill TCR milling cutter is setting new standards in titanium machining and impresses thanks to its process security and long tool life. Variable helix pitch and irregular pitch of cutters Specially shaped chip spaces Targeted preparation of cutting edges Titanium machining done to perfection: Reinforced core diameter ▲▲ The innovative Dragonskin coating reduces thermal loads and enables high levels of wear resistance Dragonskin multilayer coating ▲▲ A new...

PCD milling tools Hard cutting material = long tool life Thro’ coolant PCD – uncoated The polycrystalline diamond is a synthetically produced diamond material which comes very close to the hardness of monocrystalline diamond (natural diamond). Its high level of hardness makes it possible to machine and withstand particularly abrasive materials. Tools with PCD cutting materials are therefore extremely well suited for machining lightweight construction materials like aluminium, magnesium and fibre-reinforced plastics. When circular milling with PCD-equipped tools, fewer radius corrections are...

Reduced neck PCD end mill ▲▲ With up to 4 cutting edges ▲▲ High resistance to wear ▲▲ Extremely high cutting speeds ▲▲ Specialist for aluminium and graphite Solid carbide shank Hardness comparison of ultra-hard cutting materials 6000 Tool Material Further information on the product can be foun

New system size for more economy Further information on the product can be found on page 92–99 Advantages/ benefits ▲▲ Optimal surface quality Produced with the Masterfinish geometry ▲▲ Flexible usage / wide range of applications Product portfolio with fine and standard pitch holders ▲▲ High chip volume and cutting data and outstanding process security Thanks to stable and highly streamlined indexable inserts ▲▲ Excellent efficiency 8 usable cutting edges ▲▲ Perfect face and radial run-out properties Thanks to the tool holder’s close tolerances in combination with the indexable inserts’...

Efficiency, process security and flexibility. That’s what MaxiMill 271 stands for. The extremely soft-cutting tool system can be used in a wide range of applications thanks to the fine and standard pitch holders, while the wiper insert also helps achieve first-class finishes. Furthermore, the system stands out thanks to the cutter’s excellent wear behaviour and also impresses with optimal chip formation and removal. Face milling variant with 45° approach angle Irregular pitch for extremely quiet running Optimal process security thanks to a stable indexable insert Precision-ground indexable...

Be part of the FreeTurn generation! Turning Tools FreeTurn

CircularLine CCR-Ti Tools made from ultra-hard cutting materials PCD milling cutters 80-91 Milling tools with indexable inserts MaxiMill 271-12 92-99 Continue to the product pages Vices Magnet - workpiece support, set 100 Co-pilot deep hole twist drills