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SPK Tools for hard materials

SPK Tools for hard materials

Product catalog summary

Overview: The document provides comprehensive information on SPK tools for machining hard materials like cast iron and hardened steel. It details the types of rolls used in various industries and the suitable materials and cutting tools for machining these materials.

Materials and Tools: It discusses the use of mixed ceramics and PCBN grades for machining. Mixed ceramics, made of aluminum oxide and titanium, are noted for their wear resistance and edge stability, ideal for finish turning of hardened steels and fine machining of grey cast iron. Specific grades like SH 2 and SH 3 are highlighted for their properties and applications.

PCBN Grades: Several PCBN grades, including WBN 100, WBN 101, and WBN 750, are detailed, each suited for different machining tasks such as roughing and finishing of grey cast iron and chilled cast iron rolls.

Types of Rolls: Various types of rolls are described, including all-purpose rolls, roughing rolls, billet rolls, and special section rolls, each with specific industrial applications.

Cutting Data Recommendations: Cutting data recommendations for chilled cast iron and hardened steel are provided, including cutting speeds, depths of cut, and chip thicknesses for different hardness levels and tool grades.

Technical Specifications: Detailed technical specifications are included, covering tensile strength, hardness (HRC and Shore C), and other mechanical properties relevant to the materials and tools discussed.

Conclusion: The document serves as a guide for selecting and using SPK tools for machining hard materials, offering insights into material properties, tool grades, and recommended machining parameters.

Specifications: The document outlines specifications and classifications for ceramic cutting inserts used in turning and grooving applications, particularly for cast iron and hardened steel. It includes a designation system, tolerance classes, and application examples.

Procedures: Examples of application with specific parameters such as cutting speed, feed rate, and depth of cut are provided, offering a practical guide for using the inserts effectively.

Standards and Tolerances: Tolerance classes are defined, indicating allowable deviations for insert shapes, and specifying tolerance classes for different insert styles and types.

Recommendations: Recommendations for using specific insert types on cast iron and hardened steel are provided, with detailed application examples to guide users in selecting the appropriate insert.

Key Data from Tables: Tables provide a comprehensive list of insert grades, reference numbers, and dimensions, facilitating easy selection and identification of the appropriate insert for specific applications.

Critical Information: The document emphasizes the importance of selecting the correct insert type and size based on the material being machined and the specific application requirements, highlighting the significance of adhering to specified tolerance classes for optimal performance.

Product Listings: The document includes extensive product listings, likely related to cutting tools or ceramic components, with product codes, descriptions, and possibly dimensions or other technical parameters.

Contact Information: Contact details for CeramTec's offices in several countries are provided, crucial for customers seeking support or more information about the products.

Company Profile: CeramTec AG specializes in the development, production, and distribution of innovative ceramic products, serving markets like automotive, electronics, medical engineering, consumer appliances, and chemical industries.

Catalog excerpts

Tools, tips bei Gusseisen und gehartetem Stahl on cast iron and hardened steel SPK Cutting Tool Division SPK Tools for hard materials Outils SPK pour I'usinage de materiaux durs

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bei Gusseisen und gehärtetem Stahl Walzen in der Industrie Rolls in different industries Les cylindres dans l'industrie on cast iron and hardened steel Foto: Schwerter Profil E-Mail: [email protected]

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■Tools, tips bei Gusseisen und gehartetem Stahl Rolls in different industries Les cylindres dans I'industrie on cast iron and hardened steel Werkstoffe • Materials • Materiaux Spheroidal cast iron roll Cylindres en fonte nodulaire • Gusseiserne Walzen ohne Graphit in der Arbeitsschicht Cast iron rolls without graphite in the working layer Cylindres en fonte sans graphite dans la couche de travail • Gusseiserne Walzen mit Lamellengraphit in der Arbeitsschicht Cast iron rolls with flake graphite in the working layer Cylindres en fonte avec graphite a lamelles dans la couche de travail Chilled cast...

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Walzen in der Industrie Rolls in different industries Les cylindres dans l'industrie bei Gusseisen und gehärtetem Stahl on cast iron and hardened steel Cutting materials Mischkeramiken sind Verbundwerkstoffe aus Aluminiumoxid und einem Titanhartstoff mit ausgezeichneter Verschleißfestigkeit und Kantenstabilität auch bei hohen Temperaturen. Die Einsatzgebiete von Mischkeramiken liegen im Hart-Feindrehen von gehärteten F Stählen, im Hartdrehen von Walzen, sowie in der Feinbearbeitung von Werkstücken aus Grauguss. Mixed ceramics constitute composite materials consisting of aluminum oxide and a titanium...

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■Tools, tips bei Gusseisen und gehartetem Stahl Rolls in different industries Les cylindres dans I'industrie on cast iron and hardened steel Rail rolls • Cylindres a rails Roughing rolls* Cylindres degrossisseurs Billet rolls • Cylindres a billettes Warm-rolled edging rolls • Cylindres refouleurs de feuillard a chaud Special section rolls • Cylindres a profiles speciaux Piling section rolls • Cylindres de palplanches Tube rolls • Cylindres a tuyaux All-purpose rolls • Cylindres universels Cogging rolls • Cylindres a lingots E-Mail: [email protected]

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Inhaltsverzeichnis Contents Table des matières bei Gusseisen und gehärtetem Stahl on cast iron and hardened steel Recommandations pour l’application --------------------------------------------------------------------------Anwendungstechnik Recommendations for the use Recommandations pour l’application Plaquettes de coupe SPK Seite SPK-Keramik-Schneidplatten zum Drehen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - SPK Ceramic inserts for turning Plaquettes de coupe céramique SPK pour le tournage SPK-Keramik-Schneidplatten zum Stechen...

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bei Gusseisen und gehartetem Stahl on cast iron and hardened steel

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bei Gusseisen und gehärtetem Stahl on cast iron and hardened steel Anwendungstechnik Recommendations for the use Recommandations pour l’application E-Mail: [email protected]

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SPK-Werkzeuge für Hartwerkstoffe SPK Tools for hard materials Outils SPK pour l’usinage de matériaux durs bei Gusseisen und gehärtetem Stahl on cast iron and hardened steel Walzen Neudrehen Rolls, New profiling Cylindre nouveau profilage Härte Hardness Dureté : 44 - 85 Shore C Ballendurchmesser Vorbearbeitung Bale diameter Initial machining Préusinage diamètre de balle Ballendurchmesser und Zapfen Vorbearbeitung Bale diameter and journals Initial machining Préusinage diamètre de balle et tourillon Ballendurchmesser mittlere Vorbearbeitung Bale diameter Intermediate machining Usinage intermédiaire...

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SPK-Werkzeuge für Hartwerkstoffe SPK Tools for hard materials Outils SPK pour l’usinage de matériaux durs bei Gusseisen und gehärtetem Stahl on cast iron and hardened steel Walzen Nachdrehen Rolls, Reprofiling Cylindre reprofilage Härte Hardness Dureté : 44 - 85 Shore C Profil Vorbearbeitung Profile Initial machining Pré-usinage profil SH 2 / SH 3 WBN 100 / WBN 101 Profil Fertigdrehen Profile Finishing Finition au tour profil SH 2 / SH 3 WBN 100 / WBN 101 E-Mail: [email protected]

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Schnittdatenempfehlungen Hartguss Cutting data recommendations chilled cast iron Recommandations de conditions de coupe fonte trempée bei Gusseisen und gehärtetem Stahl on cast iron and hardened steel Keramik Härte Hardness Dureté Shore C Schnittgeschwindigkeit vc (m/min) Schnitttiefe a p (mm) Cutting speed Depth of cut Vitesse de coupe Profondeur de coupe Richtwert Gesamtbereich Rec. value Total range Valeur moyenne Plage utilisable Schrupp-Schlichten Spanungsdicke h Chip thickness Epaisseur de copeaux Sorte Grade Nuance siehe Seite 16 - 25 see page 16 - 25 voir page 16 - 25 SPK-PCBN Härte Hardness...

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Schnittdatenempfehlungen Stahl gehärtet Cutting data recommendations hardened steel Recommandations de conditions de coupe acier trempé bei Gusseisen und gehärtetem Stahl on cast iron and hardened steel Härte (HRC) Schnittgeschwindigkeit vc (m/min) Schnitttiefe a p (mm) Hardness Cutting speed Depth of cut Dureté Vitesse de coupe Profondeur de coupe Richtwert Gesamtbereich Rec. value Total range Valeur moyenne Plage utilisable Fine finishing Spanungsdicke h (mm) Chip thickness Epaisseur de copeaux Sorte Grade Nuance siehe Seite 16 - 25 see page 16 - 25 voir page 16 - 25 Finition fine E-Mail: [email protected]...

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Vergleichstabelle Härtewerte Comparison of hardness values Tableau de comparaison des valeurs de dureté bei Gusseisen und gehärtetem Stahl on cast iron and hardened steel Zugfestigkeit Rm Strength Rm Résistance à la traction Rm Zugfestigkeit Rm Strength Rm Résistance à la traction Rm Shore C Umrechnungen von Härtewerten nach dieser Umrechnungstabelle sind nur annähernd richtig. (siehe DIN 50150, Dezember 1976) The conversions of the shown hardness values are approximated values. (q.v. DIN 50150, December 1976) Les conversions des valeurs de dureté selon ce tableau d'équivalence sont approchées....

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SPK Tools for hard materials

SPK Tools for hard materials

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