SPK® PFK90-TN
132Pages

GEARS & BEARINGS WIND ENERGY E LTITUD U RAM E S ISCOV TION D SOLU OF SPK CUTTING TOOLS New Milling Applications

E-Mail: solutionteam@ceramtec.de

E-Mail: solutionteam@ceramtec.de

MIXED CERAMIC Mixed ceramic is a composite of aluminium oxide and a hard titanium material with excellent wear resistance and edge stability even at high temperatures. The application for mixed ceramic in milling lies in the finishing and fine finishing of cast iron parts. SH 2 has an extremely homogeneous submicron structure. This produces improved mechanical and thermal resistance and enables the ultra-precise finishing of cutting edges. This mixed ceramic grade is therefore ideal for finishing applications. SILICON NITRIDE AND SIALON CERAMIC The most varied demands are placed on...

Focus in the area of application Material group: P = steel K = cast iron H = hard materials Machining type: T = turning M = milling G = grooving Area of application ^ Main applications E-Mail: solutionteam@ceramtec.de

E-Mail: solutionteam@ceramtec.de

ITUDE MULT A S OVER ISC TION D SOLU OF Variety of milling solutions We support our customer with numerous milling solutions for face milling, corner and slot milling, plunge milling in a Z-direction, helical/circular milling and contour milling for the milling of parts made of cast iron and steel. The milling cutter design and cutting materials enable milling to be carried out with high-performance cutting data, for example with cutting speeds of up to 2000 m/min. But we can also offer our customers milling cutters and cutting materials for producing fine finishing surfaces, Ra up to 0.5...

Face milling and boring of a housing made of GJL 25 1) PFK-063-06TN1690R-AM TNCN 160412 vc = 800 m/min vf = 4850 mm/min 2) PFK-063-06SN1288R-AM SNGN 120412 vc = 800 m/min vf = 4850 mm/min 4) Boring tool SNGX 150712 vc = 650 m/min vf = 3065 mm/min 3) PFK-100-10HN1047R-AM HNGX 100512 vc = 800 m/min vf = 5100 mm/min E-Mail: solutionteam@ceramtec.de

SOLUTION TEAM Our CeramTec Solution Team provides support with the complete design of the machining task if it cannot be solved with standard tools. Starting with the definition of the tool cutter, the cutting geometry and the choice of cutting material through to the definition of the cutting data and the on-site operational support all around the world. The Ceramtec Solution Team adopts the following guiding principle with its designs: to use as many standard tools as possible and as many special tools as necessary to complete the machining task in order to create the best technical...

SPK designation system for milling tools P Face milling cutter Shoulder milling F All insert seats fixed E All insert seats adjustable M Some insert seats adjustable D Dual insert seats 90° adjustable, 88° fixed all adjustable P Prismatic guide - Standard S Special milling cutter M Mixed arrangement E-Mail: solutionteam@ceramtec.de

Insert clearance angle a n P 13 88 R - AM Rotational direction of milling cutter Special design None CL Cutting edge interior cooling Cv Cooling with a distributor cap E-Mail: solutionteam@ceramtec.de

Classification of milling cutters by application ROUGHING TYPES MILLING CUTTERS Square-shoulder milling Groove milling High-feed milling Helical milling Finish facing Rough facing E-Mail: solutionteam@ceramtec.de

^^rimary application SAdditional application Phone: +49-7163-166-239 Fax: +49-7163-166-388 E-Mail: solutionteam@ceramtec.de Web: spk-tools.com • ceramtec.com CfefdmTfeC 13

Milling cutter type stable components Aft with / without cooling Axial rake angle 7a = -6° Radial rake angle 7r = -12° Mounting according to DIN 8030 E-Mail: solutionteam@ceramtec.de

Indexable cutting inserts for Cast iron Hard materials Special alloy Main application ♦ Additional application Phone: +49-7163-166-239 Fax: +49-7163-166-388 E-Mail: solutionteam@ceramtec.de Web: spk-tools.com • ceramtec.com CCfSHilTlBC

Milling cutter type stable components Aft with / without cooling Axial rake angle 7a = -6° Radial rake angle 7r = -12° Mounting according to DIN 8030 Milling cutter with 0 = 50 mm E-Mail: solutionteam@ceramtec.de

Indexable cutting inserts for Cast iron Hard materials Special alloy Main application ♦ Additional application Phone: +49-7163-166-239 Fax: +49-7163-166-388 E-Mail: solutionteam@ceramtec.de Web: spk-tools.com • ceramtec.com

Milling cutter type positive cutting inserts nuun stable / unstable components Aft with / without cooling Axial rake angle 7a = +7° Radial rake angle 7r = +3° Mounting according to DIN 8030 E-Mail: solutionteam@ceramtec.de

Indexable cutting inserts for Cast iron Hard materials Special alloy Main application ♦ Additional application Phone: +49-7163-166-239 Fax: +49-7163-166-388 E-Mail: solutionteam@ceramtec.de Web: spk-tools.com • ceramtec.com

Milling cutter type Face milling Shoulder milling Slot milling Ra up to 6.3 vc = 600 - 1000 m/min fz = 0.16 - 0.3 mm ap = 0.5 - 1.0 mm negative cutting inserts muun stable / unstable components 4 A with / without cooling Axial rake angle 7a = -6° Radial rake angle 7r = -10° Mounting according to DIN 8030 For PFK90TN milling cutter with 0 = 50 mm For PFK90TN milling cutter with 0 = 63 - 160 mm E-Mail: solutionteam@ceramtec.de

Indexable cutting inserts for Main application ♦ Additional application

Face-milling cutter Face milling Ra up to 6.3 vc = 600 - 1200 m/min fz = 0.14 - 0.3 mm ap = up to 6 mm stable / unstable components with / without cooling Axial rake angle 7a = -6° Radial rake angle 7r je nach 0 = -7° bis -12° Mounting according to DIN 8030 For PFK88SN milling cutter with 0 = 63 - 160 mm E-Mail: solutionteam@ceramtec.de

Indexable cutting inserts for EN-GJL 150 EN-GJL 200 EN-GJL 250 EN-GJL 300 EN-GJL 350 EN-GJS 400-15 EN-GJS 500-7 EN-GJS 600-3 EN-GJS 700-2 EN-GJS 800-2 EN-GJS 800-8 EN-GJS 1000-5 EN-GJS 1200-2 EN-GJS 1400-0 EN-GJS 450-18 EN-GJS 500-14 EN-GJS 600-10 EN-GJV 300 EN-GJV 350 EN-GJV 400 EN-GJV 450 EN-GJV 500 STEEL HARDENED CHILLED CASTING DIE CASTING SPECIAL ALLOY STEEL