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Silicon Nitride Ceramics in the Welding Process

Silicon Nitride Ceramics in the Welding Process

Silicon Nitride Ceramics in the Welding Process

Product catalog summary
Introduction
Silicon nitride ceramics, developed by CeramTec, are presented as an advanced solution for the extreme requirements of welding processes. These ceramics offer significant advantages in terms of wear resistance, service life, and economic efficiency.

Material Specifications
Silicon nitride SL200B/BG is a gas-pressure sintered material characterized by high flexural strength, hardness, compressive strength, and thermal shock resistance. It also provides electrical insulation, which is beneficial in various welding processes. The material's structure, as seen in SEM images, shows interlocked needle-shaped crystals and homogeneously dispersed glass fibers, contributing to its toughness and high-temperature properties.

Comparison with Other Materials
Compared to other ceramics like yttrium-stabilized zirconium oxide and aluminum oxide, silicon nitride offers superior performance in welding applications. Despite its slightly lower flexural strength, its advantages in other areas make it a preferred choice.

Applications and Advantages
Silicon nitride ceramics are used in welding pins, rollers, and gas nozzles. SL200B ceramics are particularly effective in projection welding, offering extreme hardness, thermal shock resistance, and electrical insulation. SL200BG ceramics are ideal for welding rollers and gas nozzles, providing extended service life, reduced wear, and energy efficiency.

Performance and Efficiency
Advanced ceramics like silicon nitride significantly enhance production efficiency by minimizing wear and extending tool service life. They are suitable for various welding applications and can be retrofitted onto existing machines, offering improved service life and reduced retooling times.

Conclusion
CeramTec's silicon nitride ceramics are a proven material for optimizing welding processes, offering a combination of durability, efficiency, and adaptability to various welding applications.
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Catalog excerpts

Silicon Nitride Ceramics in the Welding Process-1

Mechanical Applications Division Silicon Nitride Ceramics in the Welding Process The powerful answer to extreme requirements

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Silicon Nitride Ceramics in the Welding Process-2

Advanced ceramics from CeramTec The ideal partner for the welding process Welding technology requirements The SEM image shows the non-porously arranged, hexag- Materials used in a variety of welding processes are subject onal, needle-shaped silicon nitride crystals. These crystals are to the most extreme conditions. When selecting the right interlocked, resulting in extraordinary material toughness. The material for various components, engineers must take a num- homogeneously dispersed glass fibers shown as white areas in ber of different criteria into consideration in order to fulfill the the...

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Silicon Nitride Ceramics in the Welding Process-3

Silicon nitride SL200B Highest possible precision in projection welding At a glance Silicon nitride SL200B: Your advantages at a glance • • • • • • Improved visual contrast 5 times the service life compared to zirconium oxide Properties identical to silicon nitride SL200BG Can replicate all pin geometries Trouble-free conversion Cost-neutral compared to zirconium oxide pins Welding pins made of SL200B Advanced ceramics have long replaced metal in the production of welding pins, which ensure a perfect fit for sheet metal and nuts and are subjected to temperatures of up to 800 °C. However, service...

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Silicon Nitride Ceramics in the Welding Process-4

Silicon nitride SL200BG The material for extreme requirements At a glance Silicon nitride SL200BG: Your advantages at a glance • • • • • • Extreme hardness High thermal shock resistance Electrical insulation Temperature resistance High tensile strength and compressive strength Reduced cold welding and no welding spatter adhesion Welding rollers and gas nozzles made from SL200BG Welding rollers manufactured from silicon nitride are tougher and have a service life of up to 20 to 30 times that of welding rollers made from steel. They demonstrate significantly less wear and are thus able to ensure...

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Silicon Nitride Ceramics in the Welding Process-5

Advanced ceramics For high-precision welding processes Advanced ceramics boost your production efficiency There is only one material that minimizes welding process wear and hence extends tool service life: Advanced ceramics. CeramTec has developed the ideal ceramic material and tailored the production processes for these specific applications. The material silicon nitride SL200B/BG is used in every area of the welding process – for welding rollers, as centering pins, when sheet metal and nuts require exact positioning in projection welding, or as gas nozzles, in order to achieve an even flow...

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Silicon Nitride Ceramics in the Welding Process-6

Mechanical Applications Division CeramTec-Platz 1-9 73207 Plochingen, Germany Phone: +49 7153 611-444 Fax: +49 7153 611-601 [email protected] T The measured values mentioned before were determined for test samples and are applicable as standard values. The values were determined on the basis of DIN-/DIN-VDE standards and if these were not available, on the basis of CeramTec standards. The values indicated must not be transferred to arbitrary formats, components or parts featuring different surface qualities. They must not be considered as a guarantee for specific properties....

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