Mechanical Applications Division Silicon Nitride Ceramics in the Welding Process The powerful answer to extreme requirements
Open the catalog to page 1Advanced ceramics from CeramTec The ideal partner for the welding process Welding technology requirements The SEM image shows the non-porously arranged, hexag- Materials used in a variety of welding processes are subject onal, needle-shaped silicon nitride crystals. These crystals are to the most extreme conditions. When selecting the right interlocked, resulting in extraordinary material toughness. The material for various components, engineers must take a num- homogeneously dispersed glass fibers shown as white areas in ber of different criteria into consideration in order to fulfill the the...
Open the catalog to page 2Silicon nitride SL200B Highest possible precision in projection welding At a glance Silicon nitride SL200B: Your advantages at a glance • • • • • • Improved visual contrast 5 times the service life compared to zirconium oxide Properties identical to silicon nitride SL200BG Can replicate all pin geometries Trouble-free conversion Cost-neutral compared to zirconium oxide pins Welding pins made of SL200B Advanced ceramics have long replaced metal in the production of welding pins, which ensure a perfect fit for sheet metal and nuts and are subjected to temperatures of up to 800 °C. However, service...
Open the catalog to page 3Silicon nitride SL200BG The material for extreme requirements At a glance Silicon nitride SL200BG: Your advantages at a glance • • • • • • Extreme hardness High thermal shock resistance Electrical insulation Temperature resistance High tensile strength and compressive strength Reduced cold welding and no welding spatter adhesion Welding rollers and gas nozzles made from SL200BG Welding rollers manufactured from silicon nitride are tougher and have a service life of up to 20 to 30 times that of welding rollers made from steel. They demonstrate significantly less wear and are thus able to ensure...
Open the catalog to page 4Advanced ceramics For high-precision welding processes Advanced ceramics boost your production efficiency There is only one material that minimizes welding process wear and hence extends tool service life: Advanced ceramics. CeramTec has developed the ideal ceramic material and tailored the production processes for these specific applications. The material silicon nitride SL200B/BG is used in every area of the welding process – for welding rollers, as centering pins, when sheet metal and nuts require exact positioning in projection welding, or as gas nozzles, in order to achieve an even flow...
Open the catalog to page 5Mechanical Applications Division CeramTec-Platz 1-9 73207 Plochingen, Germany Phone: +49 7153 611-444 Fax: +49 7153 611-601 [email protected] T The measured values mentioned before were determined for test samples and are applicable as standard values. The values were determined on the basis of DIN-/DIN-VDE standards and if these were not available, on the basis of CeramTec standards. The values indicated must not be transferred to arbitrary formats, components or parts featuring different surface qualities. They must not be considered as a guarantee for specific properties....
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