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Ceramic Materials for light-weight Ceramic Polymer Amor Systems

Ceramic Materials for  light-weight Ceramic  Polymer Amor Systems

Ceramic Materials for light-weight Ceramic Polymer Amor Systems

Product catalog summary
Introduction
The document outlines the shift in military and security forces towards lightweight ceramic armor systems to counter new threats such as IEDs and EFPs, moving away from traditional steel armor.

Lightweight Composite System Components
Lightweight composite systems consist of spall foil, ceramic, composite substrate, and adhesive. The ceramic is positioned on the strike face, backed by polymer fibers, with adhesives like rubber, polyurethane, or epoxies ensuring the desired mechanical properties.

Ceramic Polymer Armor Systems
Ceramic armor systems provide significant weight reduction compared to metallic solutions. Key materials include Alumina (Al2O3), Silicon Carbide (SiC), and Boron Carbide (BC), with Alumina favored for vehicles due to cost-efficiency, and SiC and BC for personal protection and helicopters.

Material Properties and Performance
The document discusses the mechanical properties of ceramic materials like Alumina and Carbide, emphasizing factors such as hardness, sonic velocity, and microstructure that influence ballistic protection performance.

Production and Quality Assurance
The production of ceramic materials involves pressing, sintering, and mechanical finishing, with stringent quality assurance processes to ensure consistent product quality. CeramTec-ETEC provides additional services like CAD engineering and preassembly of armor panels.

Conclusion
The importance of selecting appropriate ceramic materials and backing systems for cost-effective and lightweight solutions is highlighted, with extensive ballistic testing necessary to determine optimal material combinations.
Ceramic Production Technology
  • Raw Materials and Inspection: The process starts with inspecting raw materials, followed by visual inspection of green density and statistical checks before releasing production lots.
  • Production Process: Key stages include molding, sintering, and green machining to ensure high-quality ceramic components.
Body Protection
  • Armor Vests: Conventional soft armor vests are upgraded with polyaramid fiber or ceramic composite plates to meet standards like DIN 52290 and NIJ Standard levels for enhanced protection.
  • Ceramic Plates: CeramTec-ETEC offers customizable monolithic and multi-curved ceramic plates for body armor, with improved multi-hit resistance.
Ceramics for Vehicle Protection
  • CeramTec-ETEC provides ceramic solutions for vehicles to enhance protection against threats.
Company Overview
  • Experience and Capabilities: CeramTec-ETEC, part of the CeramTec Group since 2008, has over 25 years of experience in ceramic production, with modern facilities and a global distribution network.
  • Quality Assurance: The production process is ISO 9001 certified, ensuring high-quality products with tight tolerances.
Contact Information

CeramTec-ETEC GmbH, An der Burg Sülz 17, 53797 Lohmar, Germany. Phone: +49 2205 9200 - 0, Fax: +49 2205 9200 -144, Email: [email protected], Website: www.etec-ceramics.com

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Catalog excerpts

Ceramic Materials for  light-weight Ceramic  Polymer Amor Systems-1

light-weight Ceramic Polymer Amor Systems CeramTec-ETEC GmbH

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Ceramic Materials for  light-weight Ceramic  Polymer Amor Systems-2

LIGHT-WEIGHT CERAMIC ARMOR CERAMIC POLYMER ARMOR SYSTEMS Splinter foil Ceramic Glue Backing Splinter Foil Ceramic Micronized Projectile The world has changed. Military and Security forces worldwide have been forced to adapt to new domestic and international terror threats and to the increased tempo of combat deployments in hostile territory. Vehicles designed for a traditional land conflict are often lightly or inadequately protected from asymmetric threats such as Improvised Explosive Devices (IED’s) and Explosively Formed Projectiles (EFP’s) which are encountered with alarming frequency by...

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Ceramic Materials for  light-weight Ceramic  Polymer Amor Systems-3

ALUMINA ARMOR MATERIALS CARBIDE ARMOR MATERIALS Residual Porosity Medium Grain Size Vickers Hardness Young‘s Modulus Fracture Toughness Residual Porosity Medium Grain Size Vickers Hardness Young‘s Modulus Alumina Materials Alumina with an Al2O3 content of 96 to 98 mass percentages is still the most important ceramic material in vehicular ballistic protection. It is characterized by good processability and economic volume production and possesses very high mechanical properties. CeramTec-ETEC supplies the following materials for regular production: ALOTEC 96 SB The basis is Bayer alumina with...

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Ceramic Materials for  light-weight Ceramic  Polymer Amor Systems-4

CERAMIC MATERIALS Analytical Model for Dwell Kinetic Energy vs. Time for Dwelling AP Projectiles Mass required to defeat a given threat 10 ∆Ekin by Dwell ∆Ekin by Erosion ∆Ekin by Dwell and Erosion Backing Stopped bullet in cracked ceramic Total cost to defeat a given threat 1 Partially damaged Time (µs) Cracked ceramic caused by fragment fire Penetration mechanism The mechanism of reducing the kinetic energy of an armor piercing penetrator can be explained through analysis of flash X-ray data. When the projectile impacts the surface of the ceramic, its kinetic energy is greatly reduced without...

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Ceramic Materials for  light-weight Ceramic  Polymer Amor Systems-5

CERAMIC PRODUCTION TECHNOLOGY BODY PROTECTION Raw Materials Incoming Raw Materials Inspection Material preparation Release of the Working Mass Molding Visual Inspection of Green Density Green Machining Sintering Packaging Shipment The ceramic production process is fundamentally different from other conventional technologies such as metals, glass and polymers. After the raw material synthesis and formulation the material is pressed into the desired shape and thickness. CeramTec-ETEC presses armour tiles with multiple uniaxial high tonnage presses. The pressed green bodies are then stacked for...

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Ceramic Materials for  light-weight Ceramic  Polymer Amor Systems-6

CERAMICS FOR VEHICLE PROTECTION CERAMICS FOR SPECIAL PURPOSES

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Ceramic Materials for  light-weight Ceramic  Polymer Amor Systems-7

CERAMTEC-ETEC AWARDS Modern production facility Ceramic Experience Worldwide CeramTec-ETEC is an integral part of CeramTec Group since November 2008, and is one of the most important suppliers of solutions for industrial wear and corrosion protection and for armor components worldwide. CeramTec-ETEC employs a highly skilled team of ceramic material specialists and experienced technicians, in a production plant equipped with the latest equipment including full CAD engineering, advanced quality assurance equipment and hightech production machinery. More than 25 years of experience in the field...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.