CERAMIC INSERTS
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GEARS & BEARINGS WIND ENERGY UDE MULTIT RA ISCOVE ONS D OLUTI OF S CERAMIC INSERTS For Turning, Grooving and Milling

DISCOVER A MULTITUDE OF SOLUTIONS AEROSPACE The aerospace industry places extremely high demands on machining. In this field, machining capacity and process safety are the decisive parameters, and our CSA cutting materials together with our Monsoon Tool Technology tools are the optimal solution. Component examples: Jet engine components such as blisks. AUTOMOTIVE INDUSTRY For over 50 years, precision tools from CeramTec have been an integral part of highly productive machining solutions for components from the automotive industry. With our tool solutions, the implementation of concrete cost...

VEHICLE MANUFACTURING INDUSTRY MOTOR INDUSTRY The high-performance materials that are used in this industry require cutting materials that ensure an extremely high level of process reliability and a consistently high quality level. Our cutting materials and tools are the perfect solution. Component examples: Connecting rods, pulley wheels, cylinder heads, cylinder liners TRANSPORT When machining components for the transport industry, special solutions are often required in order for the machining process to remain economical and efficient. Our tools and cutting materials make these kinds of...

TECHNOLOGY APPLICATION ADDED VALUE E-mail: info@spk-tools.com Website: spk-tools.com • ceramtec.com

E-mail: info@spk-tools.com Website: spk-tools.com • ceramtec.com

SPK Ceramic Cutting Materials OXIDE CERAMICS The traditional ceramic cutting materials based on Al2O3 and ZrO2 are used for grooving, rough turning and finishing grey cast iron and alloyed grey cast iron workpieces without coolant. SN 60 The Al2O3 cutting material with the highest wear resistance and red hardness. Ideal for grooving and turning cast iron with continuous cut. A standard cutting material for turning cast iron and alloyed cast iron with continuous cut, larger measurements and high standards for wear resistance. SN 180 This cutting material offers maxi- mum reliability for...

SPK Cutting Ceramics: Specifications and Application Table Material group Machining technique Mixed ceramic Silicon nitride ceramic and SiAlON Oxide ceramic *ISO: ISO application group Material group: P = steel K = cast iron H = hard materials Machining technique: T = turning M = milling G = grooving Main area of application Area of application Primary applications Additional applications

SPK Ceramic Inserts for Turning E-mail: info@spk-tools.com Website: spk-tools.com • ceramtec.com

Cutting Data Recommendations for Turning Grey Cast Iron SPK silicon nitride ceramic / SiAlON HARDNESS (HB) CUTTING SPEED vc (m/min) RECOMMENDED VALUE OVERALL RANGE OVERALL RANGE Roughing with continuous cut 800 E-mail: info@spk-tools.com Website: spk-tools.com • ceramtec.com

Cutting Data Recommendations for Turning Grey Cast Iron CUTTING SPEED vc (m/min) RECOMMENDED VALUE OVERALL RANGE OVERALL RANGE Roughing with an interrupted cut 800 Finishing with continuous or interrupted cut 900 E-mail: info@spk-tools.com Website: spk-tools.com • ceramtec.com

Cutting Data Recommendations for Turning Grey Cast Iron SPK oxide ceramic HARDNESS (HB) CUTTING SPEED vc (m/min) RECOMMENDED VALUE OVERALL RANGE OVERALL RANGE Roughing with continuous cut RECOMMENDED VALUE OVERALL RANGE Finishing with continuous cut SPK mixed ceramic HARDNESS (HB) CUTTING SPEED vc (m/min) OVERALL RANGE Fine finishing E-mail: info@spk-tools.com Website: spk-tools.com • ceramtec.com

Cutting Data Recommendations for Turning Ductile Cast Iron SPK silicon nitride ceramic/SiAlON TENSILE STRENGTH UTS (N/mm2) CUTTING SPEED vc (m/min) RECOMMENDED VALUE RECOMMENDED VALUE OVERALL RANGE OVERALL RANGE Roughing with continuous cut 0.15 - 0.60 Semi-finishing with continuous cut 300 - 600 Roughing with an interrupted cut Semi-finishing with an interrupted cut 500 E-mail: info@spk-tools.com Website: spk-tools.com • ceramtec.com

Cutting Data Recommendations for Turning Ductile Cast Iron SPK mixed ceramic TENSILE STRENGTH UTS (N/mm2) RECOMMENDED VALUE OVERALL RANGE RECOMMENDED VALUE OVERALL RANGE Fine finishing CUTTING SPEED vc (m/min) E-mail: info@spk-tools.com Website: spk-tools.com • ceramtec.com

Cutting Data Recommendations for Turning Chilled Cast Iron SPK mixed ceramic HARDNESS CUTTING SPEED vc (m/min) Shore C RECOMMENDED VALUE 12.5 RECOMMENDED VALUE OVERALL RANGE OVERALL RANGE E-mail: info@spk-tools.com Website: spk-tools.com • ceramtec.com

Cutting Data Recommendations for Turning Hardened Steel SPK mixed ceramic HARDNESS (HRC) CUTTING SPEED vc (m/min) RECOMMENDED VALUE OVERALL RANGE OVERALL RANGE Fine finishing E-mail: info@spk-tools.com Website: spk-tools.com • ceramtec.com

Inscribed circle Clearance angle which requires special data. Insert size * Permissible deviations for the insert shape, depending on the insert size Insert type Normal clearance angle n Insert shape Inscribed circle Designation System for Turning Inserts according to ISO 1832 Inscribed Tolerance class circle Special design E-mail: info@spk-tools.com

Double chamfered Double chamfered and rounded Insert with IKS-PRO notch Corner design Design variants Chamfer design Corner radius Insert with corner radius Insert with cutting edge Approach angle of the main cutting edge other angles Special design Clearance angle Approach angle Chamfer width b in 1/100 mm and angle S without degree symbol E-mail: info@spk-tools.com Website: spk-tools.com

Contents: Ceramic Inserts for Turning CCGX, CCMX CNGA, CNMA CNGX, CNMX DNGA, DNMA E-mail: info@spk-tools.com Website: spk-tools.com • ceramtec.com

Contents: Ceramic Inserts for Turning SCGN, SCUN SNGA, SNMA TCGN, TCUN TNGA, TNMA TNGN, TNMN TPGN, TPUN SNGX, SNMX E-mail: info@spk-tools.com SNGN, SNMN Website: spk-tools.com • ceramtec.com

Ceramic Inserts for Turning E-mail: info@spk-tools.com Website: spk-tools.com • cera

Ceramic Inserts for Turning E-mail: info@spk-tools.com Website: spk-tools.com • ceramtec.com