INDUCTION HEATING GENERATOR SA400
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INDUCTION HEATING GENERATOR SA400 - 1

Energy Saver Features / Benefits • HIGH POWER OUTPUT HIGH LEVEL OF PERFORMANCE with minimal operating costs AUTOMATIC TRACKING & BEST OPTIMIZATION TO LOAD CONSTANT, REPEATABLE POWER GENERATION via microprocessor control MINIMUM COOLING WATER FLOW REQUIRED HIGH SAFETY: output insulation from the mains HIGHLY INTEGRATED with a small footprint USER FRIENDLY OPERATIONS through graphical touch-screen interface STAINLESS STEEL CASING COMPLIANT with Electrical Safety and Electromagnetic Compatibility Regulations POWER CUBE

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INDUCTION HEATING GENERATOR SA400 - 2

The Power Cube SA/400 Generator Series is a high power Induction unit in a very compact size with embedded advanced microprocessor based control software and state-of-the-art electronics. This allows very high efficiencies (>96%) under a wide variety of workload conditions while maintaining precise, stable and repeatable output power. Automatic Output Matching to Wide Load Impedance SA/400 Generators Series For more than 30 years CEIA has been manufacturing Inductive Heating Systems, achieving great experience in the field, and carrying out continuous R&D activities. The SA/400 Generators and...

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INDUCTION HEATING GENERATOR SA400 - 3

Modular and Configurable System d l r n o u m The Power Cube SA/400 Generator Series, due to its unique modular design, is available in several configurations to satisfy different user requirements. Energy Saver 12.5 kW generator with single heating head output 12.5 kW generator with dual alternative heating heads output Double 12.5 kW generators with dual simultaneous heating heads output 25 kW generator with single heating head output 25 kW generator with dual alternative heating heads output Double 25 kW generators with dual simultaneous heating heads output 50 kW generator with single...

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INDUCTION HEATING GENERATOR SA400 - 4

Advanced Control and Interface Functions n e t n u The Power Cube SA/400 Generator Series, equipped with advanced built-in controller, includes the following CEIA accessories/options for an accurate control of the process. WIRE FEEDER DISPENSERS (2) ANTI-OXIDIZING GAS DIFFUSER (2) for completely automated brazing process FIELD BUS INTERFACE COMPACT PYROMETERS (2) for an easy and fast implementation into automation lines POWER CUBE SA/400 SERIES THERMO CAMERA CONTROL THERMAL PROFILE CONTROL WEB SERVER & DATA LOGGER for remote service and quality control CEIA reserves the right to make...

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INDUCTION HEATING GENERATOR SA400 - 5

Thanks to the Thermal Profile Monitoring software, coupled with the SH/SLE Optical Pyrometers, the user is now able to set specific temperature profiles, monitor and certify the heating process of each production item. Thermal Profile Management and Monitoring ∫ Up to 20 Programmable Temperature and Time Segments per Process ∫ Up to 100 different storable processes ∫ Maximum Power Output Programmable for Each Individual Segment ∫ Temperature Tolerance Window Programmable for Each Individual Segment ∫ Out-of Tolerance and End-of-Cycle Outputs for Each Process Real-time Thermal Profile screen,...

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INDUCTION HEATING GENERATOR SA400 - 6

The Power Cube SA/400 Series is equipped with integrated Data Log and Web Server system. It is possible to perform automatic data storage, for a proper process quality control, monitoring heating temperatures, output power, frequency, voltage and inductor current. An Ethernet TCP/IP port allows access to the internal web server of the generator for remote programming settings and interface with SCADA / DCS systems. Integrated Web server and Data Log System ∫ Integrated Webserver with 2-port 100base-T Ethernet switch ∫ No client software required, only a web browser ∫ Zero configuration...

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INDUCTION HEATING GENERATOR SA400 - 7

The Power Cube SA/400 Series is equipped with two standard connectors which allow easy and reliable connections of all the INPUT and OUTPUT signals of the generator. Input / Output Connections The Power Cube SA/400 Series is equipped with two standard connectors which allow easy and reliable connections of all the INPUT and OUTPUT signals of the generator: ∫ Pyrometers ∫ Digital I/O ∫ Analog I/O ∫ Ethernet ∫ Field Bus ∫ Wire feeders CEIA reserves the right to make changes, at any moment and without notice, to the models (including programming), their accessories and options, to the prices...

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INDUCTION HEATING GENERATOR SA400 - 8

Generators & Heating Heads t r a DIMENSIONS CEIA reserves the right to make changes, at any moment and without notice, to the models (including programming), their accessories and options, to the prices and conditions of sale.

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INDUCTION HEATING GENERATOR SA400 - 9

Generators & Heating Heads ao n a SPECIFICATIONS GENERATOR POWER SUPPLY AND POWER Max. input power Max. power at inductor Power supply Input current 400 Vac ±10%, three-phase - 50 Hz / 60 Hz, no neutral 23A max; external conductors 10 mm2 (min) FREQUENCY RANGE COOLING Water cooling system Direct off-take from mains at recommended pressure of approx. 4 bar (min. 2 bar, max. 8 bar) Minimum flow rate: • Generator: 2,5 litres per minute • Heating coil: 2 to 10 litres per minute, depending on the coil used Water temperature at inlet: from ambient temperature to 45°C (non condensing) OPERATING...

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INDUCTION HEATING GENERATOR SA400 - 10

SH/SLE Compact Optical Pyrometers H S m a c r m e s CEIA offers a wide range of infrared optical sensors, equipped with low-intensity LED aiming, which covers an operating temperature range from 80°C to 2200°C. Features ∫ Adjustable emissivity from 0.1 to 1 .1 (SH15/SLE series) ∫ High Accuracy ∫ High-Speed ∫ Very Compact design ∫ Temperature measurement independent ndependent from metal emissivity (SH2C/SLE series) C/SLE ∫ Available with different focus distance s and aiming spot size ∫ LED aiming light ∫ Supplied with Calibration Report traceable to Certified International Standards ∫ AISI...

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INDUCTION HEATING GENERATOR SA400 - 11

Model Configuration and Optics Data MODEL Close-up lens ∫ HARDENING, FORGING, BRAZING, SOLDERING ∫ NOBLE METALS MELTING AND PURIFYING ∫ LOCALIZED HEATING ∫ SINTERING ∫ GLASS INDUSTRY - GOB TEMPERATURE MEASUREMENT ∫ CEMENT INDUSTRY - CLINKER TEMPERATURE IN ROTARY KILNS CEIA reserves the right to make changes, at any moment and without notice, to the models (including programming), their accessories and options, to the prices and c

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