Introduction to Standards:
The document introduces the European standard IEC/EN 61000-3-12, effective from December 2010, which regulates the maximum levels of harmonic distortion for electrical equipment connected to the public low voltage network. This standard applies to power sources with a current of 16A to 75A per phase and excludes those connected to private distribution cabins. Compliance with this standard is mandatory for manufacturers to ensure reduced harmonic distortion and energy efficiency.
Technical Solutions and Compliance:
Cebora has implemented technical solutions such as Power Factor Correction (PFC) devices to comply with the standard, resulting in lower electrical input and energy savings. The updated product range, compliant with EN 61000-3-12, is presented in the new price list 1-2011, offering technologically advanced and energy-efficient products.
Product Specifications:- PLASMA PROF 163: Offers a severance capacity of 50 mm, maximum cutting capacity of 45 mm, and recommended cutting capacity of 40 mm. It provides higher cutting speeds, less fume, and less material removal.
- POWER PLASMA 3035/M: A lightweight, single-phase power source suitable for body shops, operating with compressed air or nitrogen. It features automatic voltage change, pilot arc mode, and high electromagnetic compatibility.
- PLASMA SOUND PC 6061/T: A three-phase power source ideal for medium-intensity manual production and small automatic applications. It includes features like automatic voltage change, post-gas function, and high-frequency arc striking.
Performance Data:
The document provides detailed tables of cutting current, thickness, and cutting speed for different materials such as mild steel, stainless steel, and aluminum, highlighting the performance capabilities of the plasma cutting equipment.
Conclusion:
Cebora's compliance with the IEC/EN 61000-3-12 standard ensures energy-efficient and environmentally friendly products. The catalog showcases a range of plasma cutting equipment designed for various industrial applications, emphasizing technological advancements and operational efficiency.
Specifications Overview:The document provides technical specifications for various plasma cutting and TIG
welding machines. Key specifications include input power requirements, current adjustment ranges, duty cycles, and protection classes. The machines are designed for different applications, from small maintenance tasks to medium production batches.
PLASMA SOUND PC 10051/T:
This three-phase plasma cutting machine is an advanced version of the 6061/T model. It features a high duty cycle, making it suitable for both automatic and manual production applications. Key features include automatic phase detection, pilot arc mode for coated metals, post-gas function for torch cooling, and high electromagnetic compatibility. It supports automatic voltage changes and is equipped with a CP161 MAR torch.
POWER TIG 1640 DC-HF:
This inverter-based TIG/MMA welding power source is designed for maintenance and small production tasks. It offers arc starting in high frequency or with the Cebora lift system, adjustable welding current, and remote control capabilities. It complies with EN 61000-3-12 for energy efficiency and can be powered by motor generators.
BI-WELDER TIG 2040 DC-HF:A single-phase inverter power source for TIG and MMA-SMAW welding, excluding AWS6010 electrodes. It supports pulsed arc for minimal heat transfer on thin workpieces and allows remote control operation. The machine can store up to 9 welding programs and is compatible with various protective gases.
TIG SOUND DC 2341/T:
This three-phase inverter power source is designed for medium production batches. It features a tunnel design for efficient cooling and supports pulsed arc welding. The machine allows remote control and can store multiple welding programs. It is compatible with the Plasma Welding Console and complies with EN 61000-3-12.
General Features:
All machines are designed with safety and efficiency in mind, featuring protection against accidental contact, explosion-proof air reducer protection, and compliance with relevant standards for electromagnetic compatibility and energy efficiency.
Specifications and Features:
The document provides detailed specifications and features of various welding generators, including the Inverter POWER ROD 1535, POWER ROD 1840, SOUND MMA 2336/T, SOUND MMA 3536/T Cell, EVO 160 M Combi, and the EVO SYNERGIC range.
Inverter POWER ROD 1535:
- Suitable for MMA welding with rutile basic electrodes AWS 7018, stainless steel, and aluminum.
- Can be used for TIG DC welding with Cebora Lift ignition.
- Features thermostatic protection and a high service factor (150A at 35%).
- Complies with EN 61000-3-12 for energy saving and voltage tolerance (+15% / -20%).
- Can be powered by motor generators (Min. 6 KVA).
POWER ROD 1840:
- Suitable for MMA welding with rutile basic electrodes AWS 7018, stainless steel, and aluminum.
- High duty cycle (180A at 40%, 150A at 60%, 120A at 100%).
- Equipped with thermostatic protection and PFC system for energy saving.
- IP23 protection class for outdoor use.
- Can be powered by motor generators (Min. 8 KVA).
SOUND MMA 2336/T:
- Allows professional welding of coated electrodes with Hot Start and Arc Force functions.
- Suitable for D.C. TIG / pulsed TIG welding with Cebora lift ignition.
- Features a digital ammeter and remote control connector.
- Complies with EN 61000-3-12.
SOUND MMA 3536/T Cell:
- Similar features to SOUND MMA 2336/T with additional capability for welding cellulosic electrodes.
- Program stored in flash memory, upgradable.
- Complies with EN 61000-3-12.
EVO 160 M Combi:
- Single-phase power source for MIG-MAG and flux-cored wire welding.
- Suitable for automotive repair, maintenance, and small manufacturing.
- "No-gas" option for on-site works.
- Complies with EN 61000-3-12.
EVO SYNERGIC Range:
- Includes EVO 200M SYNERGIC COMBI, EVO 200T SYNERGIC, and EVO 350TC SYNERGIC.
- Features standardization of strategic components and multiple regulation steps.
- Equipped with aluminum wire feeder and synergic curves for welding.
- Complies with EN 61000-3-12.
General Compliance and Recommendations:
- All models comply with EN 61000-3-12, ensuring energy efficiency and voltage tolerance.
- Recommended for various welding applications including automotive, maintenance, and metal fabrication.
Overview: The document provides detailed technical specifications and functionalities of the EVO SYNERGIC and TRI-STAR welding machines by Cebora. These machines are designed for various welding applications, including MIG/MAG, TIG, and MMA, and are suitable for automotive and metal fabrication industries.
Specifications: The EVO SYNERGIC range includes single-phase and three-phase power sources with varying amperage capacities. They feature aluminum wire feeders, multiple welding current positions, and synergic curves for different materials like steel, stainless steel, and aluminum. The TRI-STAR is a single-phase multipurpose inverter capable of MIG/MAG, MMA, and TIG welding, optimized for mobility and versatility.
Procedures: The machines support different torch types, including Standard MIG, Push Pull, and Spool Gun, with specific programs for aluminum welding. The control panel on the TRI-STAR allows for easy selection of welding processes and fine-tuning of arc length.
Standards and Compliance: Both machine ranges comply with EN 61000-3-12, ensuring energy efficiency and voltage tolerance. The TRI-STAR can be powered by motor generators, enhancing its usability in various environments.
Recommendations: The document suggests using the optional cooling unit for enhanced performance and longevity of the machines. It also highlights the importance of using the correct synergic programs and torch types for specific welding tasks.
Key Data: The document includes tables with technical data such as input power, duty cycle, wire sizes, and protection class for each machine model. These details are crucial for selecting the appropriate machine for specific welding requirements.
Overview: The document provides detailed specifications and features of various Cebora welding machines, focusing on their versatility, energy efficiency, and compliance with standards. It highlights the capabilities of different models in the MIG-MAG welding category, emphasizing their suitability for automotive and medium steel fabrication applications.
Specifications: The welding machines operate on single-phase or three-phase inputs, with varying power consumption and duty cycles. They support a range of wire sizes and types, including aluminum, steel, and special alloys, with maximum wire spool sizes specified. The machines are equipped with synergic curves for common welding conditions, allowing for efficient and precise operations.
Features: Key features include pulse and double pulse functions, user-friendly control panels, and compatibility with different torch types. The machines are designed to be energy-efficient, complying with EN 61000-3-12 standards, which ensures reduced energy consumption and voltage tolerance.
Models: - SOUND MIG 2060/MD STAR: Suitable for welding and MIG brazing galvanized sheet metal, high-strength steel, and aluminum. It supports two torch types and offers a wide range of synergic programs.
- JAGUAR SOUND MIG 2260/MD STAR DOUBLE PULSE: Features two separate wire feed motors, allowing simultaneous use of different torches and wires. It is ideal for automotive applications involving various materials.
- SOUND MIG SYNERGIC 2740/T STAR PULSE: A three-phase inverter with pulsed and optional double pulsed functions, suitable for high-quality continuous wire welding.
- SOUND MIG 3540/T STAR PULSE: A multi-process compact inverter with pulsed synergic operation, offering a broad range of synergic curves and customizable programs.
Recommendations: The document suggests using appropriate torches and optional cooling units for optimal performance. It also highlights the importance of selecting the correct synergic program based on material thickness and welding requirements.
Overview: The document provides technical specifications and operational details for various welding power sources and spotters designed for professional use. These devices are intended for high-quality welding and body repair tasks, offering features like pulsed synergic operation, multi-process capabilities, and advanced control systems.
1. SOUND MIG 3840/T STAR PULSE:- Specifications: Operates on a three-phase 400V input with a slow blow fuse rating of 20A. It supports a welding current range of 5A to 380A with a duty cycle of 40% at 380A, 60% at 340A, and 100% at 310A.
- Features: This inverter power source supports MIG-MAG, TIG, and MMA welding modes. It includes an integrated torch cooling unit and a 4-roller wire feed unit. The device offers synergic operation, allowing control of welding conditions through a single variable.
- Optional Features: The "Double Pulse" function can be added later. It is compatible with a water-cooled Cebora Push-Pull torch.
- Compliance: Meets EN 61000-3-12 standards.
2. SOUND MIG 5040/T STAR PULSE:- Specifications: Similar to the 3840 model but with a higher current range of 5A to 500A. It has a duty cycle of 40% at 500A, 60% at 450A, and 100% at 430A.
- Features: Offers the same multi-process capabilities and synergic operation as the 3840 model, with additional power for more demanding tasks.
- Optional Features: Also supports the "Double Pulse" function and can be upgraded with new synergic curves.
- Compliance: Meets EN 61000-3-12 standards.
3. SPOT 2500:- Specifications: Designed for auto body repairs, it operates on a single-phase 400V input with a maximum installed power of 6 kW.
- Features: Supports manual and automatic modes, rosette and insert spot-welding, metal pressing, and pulse heating. The "USER" function allows customization of settings.
- Control: Includes a spot-welding gun with a remote function selection button.
4. POWER SPOT 5600:- Specifications: Operates on 115V or 230V single-phase input, designed for welding on aluminium and other metals using capacitors for high-intensity, short-duration current discharges.
- Features: Capable of welding stud bolts up to 6 mm in diameter on clean, non-oxidized surfaces. Includes a gun and earth cable with clamps.
- Limitations: Not suitable for case-hardened steel or oxidized/painted metals.
- Compliance: Meets IEC 61000-3-12 standards.
Specifications and Components:- LED Indicators: The machine features a LED that indicates when it is powered on and another LED that lights up during the welding phase.
- Display: Shows the capacitor charge voltage.
- Output Terminals: Includes both positive and negative output terminals.
- Torch Trigger Connector: A connector for the torch button.
Accessories:- Power Source and Accessories Cart: An optional cart for transporting the generator and accessories.
- Special Washers: Includes two special washers for rivets.
- Thread Rivets: Comes with 100 M4x15 thread rivets.
Notes:- CEBORA reserves the right to modify the technical specifications of the products in this catalogue without notice.
Contact Information:- CEBORA S.p.A, Via A. Costa, 24, 40057 Cadriano (BO), Italy
- Tel: +39.051.765.000
- Fax: +39.051.765.222
- Website: www.cebora.it
- Email: [email protected]