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THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A

THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A
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THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A

Product catalog summary
Overview: The document is a technical catalog for the High Power Stack Horizon by CD Automation, focusing on Custom 2PH and 3PH units for OEM applications. These units are designed for high power applications, driving 1-2-3 phase loads.
Specifications:
  • Voltage Supply: Options include 480V, 600V, and 690V.
  • Current Rating: Ranges from 150A to 2100A.
  • Input Signal: Supports SSR and Analog (0-10Vdc, 4-20mA).
  • Firing Modes: Includes Zero Crossing and Burst Firing (4, 8, 16 cycles).
  • Protection: Features internal fuses, IP20 protection, and a Heater Break Alarm.
  • Operating Temperature: 0 to 40°C, with derating above 40°C.
  • Mounting: Designed for panel mounting.
Features:
  • Customizable for OEM needs with easy component inspection.
  • Integrated current transformer and special heat sink for high dissipation.
  • Complies with EMC standards.
  • Diagnostic features include heater break alarm and fuse failure indication.
Applications: Suitable for industries such as petrochemicals, oil extraction, power generation, chemical and pharmaceutical, autoclaves, furnaces, and galvanic processes.
Technical Highlights:
  • Modular structure for easy maintenance and front access for component replacement.
  • Real-time data measurement options for current, voltage, and power.
  • Stall protection and alarm for faulty fans.
Ordering Information: Detailed ordering codes are provided for customization, including current ratings, control modes, and additional options like measurement packages and fan voltage.
Conclusion: The High Power Stack Horizon units by CD Automation offer robust, customizable solutions for high power industrial applications, emphasizing safety, efficiency, and ease of maintenance.
Additional Specifications:
  • Plant downtime should not exceed 20 minutes to avoid process disruption.
  • Auxiliary connections are designed for quick plug-in to prevent wiring errors.
  • Control board connections are facilitated through plug-in mechanisms.
Custom HP2 Specifications:
  • Available in 2-phase and 3-phase configurations.
  • Current ratings range from 1100A to 2100A with nominal voltages of 600V and 690V.
  • External electromagnetic circuit breaker or fuse isolator is required for protection.
  • Auxiliary voltage supply is standard at 220V a.c.
Load Types: Supports Delta and Star configurations.
Phase Stack Thyristor Ratings:
  • Current ratings: 1100A, 1400A, 1600A, 1800A, 2100A.
  • Nominal voltage: 600V and 690V.
Control Modes: Includes Open Loop, Voltage feedback, Power feedback, and Current feedback.
Options & Features:
  • Measurement options include heater break alarm, current, voltage, and power readout.
  • Fan voltage is 220V.
  • Approvals include CE EMC with IP0 and optional IP20 protection.
Ordering Code: Current ratings are adjusted based on cabinet temperature (40°C, 45°C, 50°C). Dimensions and weight vary based on phase and current rating.
Contact Information: CD Automation Srl, Italy; Toshcon CD Automation Pvt. Ltd., India; CD Automation UK Ltd, England.
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Catalog excerpts

THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A-1

■ Voltage Supply 480-600-690V ■ Current Rating from 150 to 2100A ■ Designed to drive 1-2-3 Phase Loads ■ Internal FUse with Micro for Fuse Failure ■ Stall Fan Protection for 1100 to 2100A ■ Control Board with Plug in connections CUSTOM THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A CD AUTOMATION The High Power Stack Horizon =AVTQ^TJgN www.cdautomation.com Custom Catalog 2018

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THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A-2

CUSTOM 2PH From 150 to 800A GENERAL DESCRIPTION • Custom 2PH has been specifically designed for OEM. This product can be customized • All circuit board, fuses and Thyristor can be inspected just opening front door • Input signal: SSR, Analog • Zero Crossing, Burst Firing available at 4, 8 or 16 Cycles at 50% Power demand • Electronic circuit fully isolated from power with constant current drain on input • Heater Break alarm option to diagnose partial or total load failure and Thyristor Short circuit • Internal fixed fuses are standard • Current transformer integrated (with HB option) • Special...

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THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A-3

WIRING CONNECTION CUSTOM 2PH from 150 to 800A CUSTOM 2 PH 150A to 800A (1) NOTE: LOAD TYPE T1 LOAD TYPE DELTA resistive or infrared lamps long and medium vawes STAR without neutral resistive or infrared lamps long and medium vawes (1) A suitable device must ensure that the unit can be electrically isolated from the supply, this allows the qualified people to work in safety. T1 T2 T3 N T1 T2 T1 The user installation must be protected with electromagnetic T2 T3 T3 N circuit breaker or by fuse isolator. The semiconductor fuses are classified for UL as supplementar protection for semiconductor. (2)...

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THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A-5

CUSTOM 3PH From 150 to 800A GENERAL DESCRIPTION • Custom 3PH has been specifically designed for OEM. This product can be customized • All circuit board, fuses and Thyristor can be inspected just opening front door • Input signal: SSR, Analog • Zero Crossing, Burst Firing available at 4, 8 or 16 Cycles at 50% Power demand • Electronic circuit fully isolated from power with constant current drain on input • Heater Break alarm option to diagnose partial or total load failure and Thyristor Short circuit • Internal fixed fuses are standard • Current transformer integrated (with HB option) • Special...

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THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A-6

WIRING CONNECTION CUSTOM 3PH from 150 to 800A CUSTOM 3PH 150A to 800A (1) NOTE: LOAD TYPE LOAD TYPE OPEN DELTA resistive or infrared lamps long and medium vawes STAR without neutral resistive or infrared lamps long and medium vawes (1) A suitable device must ensure that the unit can be electrically isolated from the supply, this allows the qualified people to work in safety. The user installation must be protected with electromagnetic circuit breaker or by fuse isolator. The semiconductor fuses are classified for UL as supplementar protection for semiconductor. (2) Only for the HB option, current...

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THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A-7

CONTROL MODE Note (1) Load voltage supply as value must be included in auxiliary voltage supply range. Note (2) Burst firing is a fast zero crossing firing

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THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A-8

HORIZON FOR SCR HIGH POWER STACK Custom 2-3 phase from 1100 to 2100A GENERAL DESCRIPTION •• Universal unit for input, firing mode, zero crossing and burst firing •• Integrated semiconductor fuses •• Fully configurable via frontal keypad •• Easy to use, with diagnostic and wiring diagram on front unit •• Removal of the complete phase by front unit without fork lift help •• Aluminum modular structure and copper treated against oxidation •• Suitable to drive normal resistance, medium and long waveform infrared •• Voltage supply 480-600-690V APPLICATION •• Petrochemicals •• Platform for oil extraction...

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THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A-9

FEATURES • Custom 2-3 PH is a full digital thyristor unit • Suitable to drive resistive loads, two or three legs switching three wires load star or delta connected • Frontal key pad standard to configure all the internal functions and parameters • Measurement option to have following information: - RMS load current readout for each phase - Load voltage output - Total load power indication - HB alarm for total or partial load failure with relay output alarm - Selectable control mode for power, voltage and current • Stall protection and alarm for faulty fan • Universal input signal with automatic...

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THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A-10

CD AUTOMATION OUR CUSTOM NEW PROJECT SPECIAL FEATURES - TOP DOWN MOUNTING In the two phase unit, the phase module can be mounted in line one over the other and this allow to save space inside the cubicle. In a cabinet 1m width and 2m high you can mount 3 off 2PH unit from 1100 to 2100A In addiction is easier to mount the copper bar for the power input and output and copper used is less because the copper bars are shorter. The input bar and output can come from: • BOTTOM PART • UPPER PART • SIDE PART It's just your choice to decide from where! If this mounting is used is available as an option...

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THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A-11

•• Each phase can be substituded by front unit by technician removing 4 screw without the help of fork lift •• The avarage weight of phase is 16 kg up to 2100 Amps •• Time required to substitute one phase not more than 20 minutes •• Plant downtime not more than 20 minutes, vital for important process •• When the operator substitute one phase all the auxiliary connection are plug in This allow to be fast and don‘t do mistakes in wiring •• Control board plug in for the connection MEASUREMENT OPTION HEATER BREAK ALARM The heater break circuit diagnostic partial or total load failure. It reads load...

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THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A-12

NOTE: LOAD TYPE L1 Note (1) The user must provide for protection external electromagnetic circuit breaker T1 Note (2) The auxiliary voltage supply is wired externally as standard at 220V a.c.

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THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A-13

PHASE STACK THYRISTOR

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THE HIGH POWER STACK HORIZON 2-3 PH From 150A to 2100A-14

CURRENT RATING Cabinet Temperature 40°C All the above current rating are referred at different cabinet temperature with the same junction temperature of thyristors

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.