Ruffneck catalog

Ruffneck catalog
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Ruffneck catalog

Product catalog summary
Overview
CCI Thermal Technologies Inc. is a leader in industrial heating and filtration solutions, offering products under brands like Ruffneck™, Caloritech™, and Norseman™. The company adheres to ISO 9001 and ASME standards, emphasizing safety, quality, and customer satisfaction.
Product Categories
  • Advanced Series Unit Heaters: Models AH/AV for commercial and industrial use.
  • Commercial Duct Heaters: Models RDFF, RDIF, RDFT & RDIT for various duct heating needs.
  • Corrosion-Resistant Washdown Unit Heaters: CR1 and CRE1 Triton™ models for washdown environments.
  • Explosion-Proof Heaters: Includes convection heaters (CX1, CF1 ProVector®), duct heaters (RXDF), and electric unit heaters (FX5, FX5-SD, FE2) for hazardous locations.
  • Heat Exchanger Unit Heaters: Models HP/FR for heavy-duty applications.
  • Regular and Heavy Duty Unit Heaters: RGE and RGX models for standard and heavy-duty industrial use.
Key Features of FX5 Explosion-Proof Electric Air Heaters
  • Designed for hazardous locations with a sturdy, epoxy-coated steel cabinet and adjustable louvres.
  • Includes built-in load carrying contactor, control transformer, and fuse protection.
  • Suitable for Class I, Divisions 1 & 2, Groups C & D, and Class II, Division 1, Groups E, F & G.
  • Temperature Code T3B 329°F (165°C).
Technical Specifications
FX5 heaters come in various wattages and configurations, with options for built-in thermostats and disconnect switches, designed for efficient operation in harsh environments.
Commitment to Safety and Quality
CCI Thermal Technologies Inc. ensures all products meet or exceed industry standards, offering extensive technical support and documentation.
Specifications and Installation Guidelines
  • FX5-SD Series: Available in 50 and 60 Hertz models, power from 3 kW to 35 kW, designed for Class I, Zones 1 & 2, Groups IIA & IIB.
  • FE2 Series: Available in 50 and 60 Hertz models, power from 2.5 kW to 23.1 kW, designed for Class I & II hazardous locations.
Installation Conditions
  • For dry indoor use only, must not be exposed to water, rain, or snow.
  • Must be connected to a fixed power supply and permanently mounted in a level, upright position.
Model Coding and Options
FX5-SD and FE2 models have specific coding for voltage, phase, hertz, and options like built-in thermostats and disconnect switches.
Performance Data
Detailed tables provide performance data for various voltages and configurations, including air temperature rise, total current, and BTU/hr output.
Explosion-Proof Electric Unit Heaters Overview
Designed for hazardous locations, particularly in the oil and gas industry, these heaters ensure safety and reliability.
Specifications
  • Motor Speed: 1,725 RPM
  • Fan Diameter: 305 mm to 508 mm (12 in to 20 in)
  • Net Weight: 64 kg to 91 kg (140 lbs to 201 lbs)
  • Shipping Weight: 88 kg to 114 kg (194 lbs to 252 lbs)
  • Approvals: ATEX Approved, DEMKO 10 ATEX 0910365X, II 2 G, Ex d IIB T3
Ruffneck™ CX1 ProVector® Heaters
Designed for hazardous locations, offering features like a sloped-top cabinet, high-velocity airflow, and corrosion resistance.
General Specifications
The CF1 ProVector® and CR1 Triton™ series are designed for hazardous and non-hazardous locations respectively, with various housing options and compliance with NEMA Type 4X standards.
Approvals and Classifications
The CF1 ProVector® is approved for Class I, Div. 1 & 2, Groups B, C, & D, and Zones 1 & 2, Groups IIA, IIB + H2.
Construction and Materials
The CF1 ProVector® uses cast or extruded aluminum enclosures with Incoloy® 840 sheathed heating elements.
Temperature and Power Ratings
The CF1 ProVector® operates between -45°C to 40°C, with power ratings from 0.75 kW to 7.60 kW.
Mounting and Installation
Both series offer flexible mounting options with galvanized or stainless-steel brackets.
Performance Data
Supports single-phase operation at 50 or 60 Hz, with specific models offering built-in thermostats.
Additional Features
Optional features for the CR1 Triton™ include built-in thermostats, pilot lights, and fan switches.
Specifications
Ruffneck™ Heaters are available in models with power outputs ranging from 2 kW to 40 kW, designed for regular duty applications.
Options and Accessories
Heaters can be ordered with built-in thermostats, pilot lights, and manual reset temperature high-limits.
Performance Data
Performance metrics such as air delivery, air velocity, and horizontal throw are provided for each heater model.
Applications
Suitable for environments like factories, warehouses, and high humidity areas.
Compliance and Standards
Complies with various international standards, including CE and CCSAUS certifications.
Specifications
The RXDF duct heaters are designed for explosion-proof applications, certified by CCSAUS.
Control Panels
The RCPXD control panels are available in moisture-resistant or explosion-proof enclosures.
Standard Features
Includes carbon steel duct sections, finned tubular steel heating elements, and explosion-proof terminal housings.
Optional Features
Additional features include stainless-steel duct sections and various control panel configurations.
Applications
Suitable for comfort heating applications, including make-up air heating and air pre-heating.
Installation and Selection
Guidelines for selecting the appropriate heater size and kilowatt rating based on airflow velocity and duct dimensions.
Heat Exchanger Unit Heaters
Designed for industrial applications with heavy-duty construction.
Specifications
Options include Heat Resistant Aluminium Paint and Heresite® Phenolic Coating.
Heat Exchanger Configurations
FR Series for steam service up to 100 psi, HP Series for steam and liquid service up to 400 psi.
Performance Data
Data is provided for various models under different steam pressures and entering air temperatures.
Additional Notes
Heresite® coated exchangers and cabinets require factory contact for lead time.
Overview
Provides detailed performance data for various heat exchanger unit heaters, focusing on models HP and FR.
Specifications
Lists performance data for different models under varying conditions of pressure and entering air temperatures.
Procedures and Recommendations
Advises contacting the factory for applications over 250 psi.
Performance Data
Detailed tables provide performance metrics for various models under different glycol and water temperatures.
Key Observations
Figures are based on calculations at sea level and are intended as reference material only.
Critical Information
Stresses the importance of using HP models for high-pressure applications.
Specifications
Outlines the specifications for CCI Thermal Technologies Inc.'s Advanced Series Unit Heaters.
Procedures and Standards
Designed with specific mounting holes, fluid connections, and maximum operating conditions.
Model Specifications
Provides detailed specifications for various models in the AH and AV series.
Physical Dimensions
Dimensions for different models are provided, detailing measurements in both inches and millimeters.
Performance Data
Performance data is given for various operating pressures and entering air temperatures.
Model Coding
Includes a model coding guide, explaining the coding system for motor electrical specifications.
Recommendations
Includes derating output by 10% for a 50 Hz power supply.
Overview
Provides detailed specifications and features of the Ruffneck™ EFX Explosion-Proof Exhaust Fan.
Specifications
Constructed with epoxy-coated steel panels and spark-resistant aluminum fan blades.
Approvals and Classifications
Approved for use in Class I, Div. 1 & 2, Groups C, D, and Class II, Div. 1 & 2, Groups E, F, G.
Motor and Fan Details
Motors are CSA approved and/or UL listed, permanently lubricated.
Model Specifications
Lists various models with details on fan diameter, motor power, air flow rating, and dimensions.
Model Coding
Includes a coding system for selecting cabinet material, exhaust fan model, and motor electrical specifications.
Performance Data
Performance data for both 60 Hz and 50 Hz motors are provided.
Accessories
Describes available accessories such as stormhood backdraft dampers and disconnect switches.
Thermostats
Information on various Ruffneck™ thermostats designed for use in hazardous locations.
Mounting Kits
Outlines different mounting kits suitable for various applications.
Mounting Kits Overview
Various mounting kits are available for different models of heaters.
Thermal Performance Analysis Service
CCI Thermal Technologies offers a computerized service for calculating heating capabilities.
Technical Data and Formulas
Provides technical data on steam properties and useful formulas for calculations.
Heat Loss and Pressure Drop Calculations
Formulas for calculating heat loss of steam lines and pressure drop in pipes are provided.
Engineer's Specifications
Specifications for installing Ruffneck™ Heat-Exchanger Unit Heaters are detailed.
Hazardous Location Definitions
Explains classifications for hazardous locations according to NEC and CE standards.
Combustion Principles
The combustion triangle is introduced, explaining the necessary conditions for fire or explosion.
Explosive Atmosphere Conditions
For an explosive atmosphere to occur, three conditions must be met.
Equipment Marking Requirements
Electrical equipment for hazardous locations must be marked with Class, Division, Group, and maximum surface operating temperature.
Maximum Surface Temperature Codes
Provides a table of maximum surface temperatures with corresponding NEC/CEC and IEC T-Codes.
Warranty and Liability
The warranty covers defects in materials or workmanship for 18 months from shipment or 12 months from start date.
Company Overview
CCI Thermal Technologies Inc. offers advanced heating and filtration solutions with brands like Cata-Dyne™, Ruffneck™, Caloritech™, Norseman™, DriQuik™, and 3L Filters™.
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Catalog excerpts

Ruffneck catalog-1

Heaters for the Harshest Environments Harshest Environments

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Ruffneck catalog-2

Contents Advanced Series Unit Heaters Commercial Duct Heaters Corrosion-Resistant Washdown Unit Heaters Disconnect Switch Explosion-Proof Convection Heaters Explosion-Proof Duct Heaters Explosion-Proof Electric Unit Heaters Hazardous Location Definitions Heat Exchanger Unit Heaters Heavy Duty Unit Heaters Mounting Kits Products Overview & Locations Regular Duty Unit Heaters Technical Data

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Ruffneck catalog-3

Edmonton, Alberta Houston, Texas Orillia, Ontario Greensburg, Indiana Oakville, Ontario Denver, Colorado As a leader in heating and filtration solutions, CCI Thermal Technologies Inc. is committed to ongoing research, product development and above all, excellence in customer service. With facilities across North America, CCI Thermal manufactures seven of the top brands in industrial heating in addition to a comprehensive line of engineered industrial filtration products including: Cata-Dyne™ Explosion-Proof Gas Catalytic Heaters Ruffneck™ Heaters for the Harshest Environments Caloritech™ Engineered...

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Ruffneck catalog-4

Caloritech™ Catalog: Section A Caloritech™ Catalog: Section D Calvane™ heaters, tubular heaters, bolt heaters, tubular band heaters, mitosis heaters, finned tubular heaters, cartridge heaters, strip and finned strip heaters, hot plate/drum heaters, castin heaters, transit heaters. circulation heaters, heat transfer systems, custom engineered products, panel heaters, control panels, technical data. Elements and Specialty Heaters Engineered Products ers ty Heat A Special Section Caloritech™ Catalog: Section B Caloritech™ Catalog: Section E screwplug heaters, domestic immersion heaters, urn heaters,...

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Ruffneck catalog-5

Cata-Dyne™ Catalog Fastrax® Catalog explosion-proof infrared gas catalytic heaters, high temperature industrial infrared heaters, infrared gas catalytic heating systems, accessories. track and switch heaters, custom designed automated control systems, accessories. ers oof ic Heat sion-Pr s Catalyt Ga Ruffneck™ Catalog DriQuik™ Catalog explosion-proof electric air heaters, heat-exchanger unit heaters, corrosion-resistant washdown unit heaters, convection heaters, thermostats. long, medium and short wavelength infrared ovens and emitters, dusters, cooling tunnels, control panels. filters, strainers,...

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Ruffneck catalog-6

FX5 Explosion-Proof Electric Air Heaters RuffneckTM FX5 heaters are ULUS certified for use in C hazardous locations. They are designed for the harshest environments such as: dry indoor industrial applications, oil refineries, petrochemical plants, pulp and paper mills, grain elevators, hazardous waste storage facilities, wastewater treatment plants, etc., where specific explosive gases or dusts may be present. are zinc plated for corrosion protection. Ruffneck™ heaters are built to last. All Ruffneck™ products are subjected to exhaustive technical analysis and testing during design and development,...

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Ruffneck catalog-7

Performance Data for 60 Hertz FX5 ULus Temperature Code T3B 165°C (329°F) OPTIONAL BUILTIN DISCONNECT SWITCH Consult Terms & Conditions of Sale (or the FX5-SD Owner’s Manual) for warranty information. Note:  (*) Exceeds the 48 amp circuit limit of NEC 424-22 (º) 480V 1 Phase units are certified Class I, Div. 1, Group D and Class II, Div.1, Groups F and G. 1. Minimum conductor size for 86°F (30°C) ambient. Derate conductor for ambient temperature. Use minimum 194°F (90°C) insulation. 2. Heater is functioning normally if at rated voltage the amp draw is within 10% of the value in this table. 3....

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Ruffneck catalog-8

Class I, Divisions 1 & 2, Groups C & D; Class II, Division 1, Groups E, F & G; Class II, Division 2, Groups F & G; Class I, Zones 1 & 2, Groups IIA & IIB. Temperature Code T3B 165°C (329°F) Performance Data for 50 Hertz FX5 NOMINAL WATTAGE (kW) OPTIONAL BUILT-IN DISCONNECT SWITCH 1. Minimum conductor size for 86°F (30°C) ambient. Derate conductor for ambient temperature use minimum 194°F (90°C) insulation. 2. Heater is functioning normally if at rated voltage the amp draw is within 10% of the value in this table. 3. Operation at lower voltage will result in reduced heat output and amp draw. 4....

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Ruffneck catalog-9

Maximum Altitude Maximum Mounting Height (to underside) Motor Power* Motor Speed Horizontal Throw Shipping Weight See page 11 for general specifications common to all FX5 models. Weights are an approximate maximum. Manufacturer reserves the right to replace motors with suitable alternates. 50 HERTZ NOMINAL kW Maximum Altitude Horizontal Throw Maximum Mounting Height (to underside) Motor Speed Motor Power* Shipping Weight See page 11 for general specifications common to all FX5 models. Weights are an approximate maximum. * Manufacturer reserves the right to replace motors with suitable alternates....

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Ruffneck catalog-10

JNLESS OTHERWISE SPECIFIED. MOUNTING HOLE OPTIONAL BUILT-IN Model Coding Reminder: This nomenclature illustration is intended primarily to explain how a product part number is defined. Not all voltage and/or wattage combinations are available - please consult the Performance Data chart(s) for product availability. D - Built-in disconnect switch P - Built-in pilot light H - Unit with high "off' (deenergized) ambient temperatures Explosion-Proof Electric Unit Heaters

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Ruffneck catalog-11

FX5 General Specifications Approvals Hazardous Locations Classifications Class I, Divisions 1 & 2, Groups C & D Class II, Divisions 1, Groups E, F & G Class II, Divisions 2, Groups F & G Class I, Zones 1 & 2, Group IIA & IIB Temperature Code T3B 329ºF (165ºC) Motor Type Explosion-proof. Thermally protected. Permanently lubricated ball bearings Aluminum blade. Steel spider and hub with 5/8” (15 mm) bore Split design with close wire spacing. 1/4” (6.3 mm) diameter probe will not enter Mounting Holes Four 9/16” (14 mm) diameter holes at the top of heater Heating Elements Long-life metal-sheathed...

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Ruffneck catalog-12

FX5-SD Severe Duty Explosion-Proof Electric Air Heaters The FX5-SD is the next generation RuffneckTM explosion-proof electric air heater, built for severe duty applications that can lead to accelerated wear of electrical components and damage to the heater core. The FX5-SD is specifically designed for severe duty applications including locations with: • fluctuating power quality • temporary power generation • high vibration • dirty or corrosive atmospheres or • extended maintenance intervals Only the RuffneckTM FX5-SD incorporates a dedicated shunt trip circuit breaker which operates independent...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.