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Controls and Accessories Section F

Controls and Accessories Section F
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Controls and Accessories Section F

Product catalog summary
Company Overview: CCI Thermal Technologies Inc. specializes in industrial heating and filtration solutions, offering products under brands such as Caloritech™, Cata-Dyne™, Ruffneck™, Norseman™, and DriQuik™. The company prioritizes safety, quality, and customer service, adhering to ISO 9001 and ASME standards.
Product Categories:
  • Controls & Accessories: Includes high-temperature wires, flow switches, level probes, SCRs, thermostats, thermocouple wells, and electronic indicating controls.
  • Explosion-Proof Housings: The XH series features the x-Max® "Track and Trolley" system for easy servicing in hazardous locations.
  • Heaters: Caloritech™ offers air and space heaters, immersion heaters, and specialty heaters for specific applications.
  • Engineered Products: Custom solutions like circulation heaters and heat transfer systems.
Key Features:
  • Explosion-Proof Housings: Made from copper-free aluminum, lightweight with multiple conduit openings, compliant with NEC/CEC standards.
  • Safety and Quality: Products meet or exceed regulatory requirements, with a commitment to continual improvement.
Locations: Facilities in Ontario, Indiana, Alberta, and Texas.
Additional Resources: Access to product catalogs, specifications, installation manuals, and technical documentation is available on the company's website.
Product Specifications:
  • Thermoswitch Modifications & Thermostat Wells: Modifications for Fenwal Thermoswitches include moisture-resistant caps and temperature locking devices.
  • Series 20000 - Snap Acting Thermoswitch: Uses expandable liquid in a bellows assembly, with a 15 AMP resistive rating at 120/240VAC.
  • Snap-Disc Thermostats: Custom-made for OEMs, available in surface mount and probe styles.
  • Detect-a-Fire Units: Designed for fire detection and suppression system activation.
  • Series XTF - Thermoswitch Controllers: Meet UL & CSA requirements for hazardous locations.
  • Percentage Timers: Used for pulsing power to radiant heaters, adjustable for on-time percentages.
  • Specific Purpose Thermostats: Includes room thermostats and remote bulb controls.
  • Electronic Indicating Controls: UT series offers digital controllers with auto-tuning and multiple control algorithms.
Warranty and Liability Disclaimer: The company is not responsible for expenses related to installation, removal, transportation, or damages. The warranty is void if damage results from causes like vibration or improper installation.
Product Information and Changes: The company reserves the right to change technical data and design without notice.
Contact Information: Locations include Edmonton, Oakville, Orillia, Greensburg, and Houston.
Product Lines:
  • Cata-Dyne™: Infrared gas catalytic heaters.
  • Ruffneck™: Heavy-duty explosion-proof heaters.
  • Caloritech™: Electric heaters and custom-engineered solutions.
  • Norseman™: Advanced explosion-proof electric air heaters.
  • DriQuik™: Infrared drying ovens.
  • 3L Filters™: Industrial filtration products.
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Catalog excerpts

Controls and Accessories Section F-1

Heating and Filtration Solutions Engineered Electric Heat

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Controls and Accessories Section F-2

Contents Controls & Accessories Electronic Indicating Controls Explosion-Proof Housings Explosion-Proof Thermostat Fenwal Thermoswitch® Step Controls Index Reference

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Controls and Accessories Section F-3

As a leader in heating and filtration solutions, CCI Thermal Technologies Inc. is committed to ongoing research, product development and above all, excellence in customer service. With facilities across North America, CCI Thermal manufactures five of the top brands in industrial heating in addition to a comprehensive line of engineered industrial filtration products including: Edmonton, Alberta Cata-Dyne™ Explosion-Proof Gas Catalytic Heaters Ruffneck™ Heaters for the Harshest Environments Caloritech™ Engineered Electric Heat 3L Filters™ Engineered Filtration Systems Norseman™ Electric Explosion-Proof...

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Controls and Accessories Section F-4

Caloritech™ Catalog: Section A Caloritech™ Catalog: Section D Calvane™ heaters, tubular heaters, circulation heaters, heat transfer bolt heaters, tubular band heaters, systems, custom engineered mitosis heaters, finned tubular products, panel heaters, control Elements and Specialty Heaters Engineered Products panels, technical data. heaters, cartridge heaters, strip and finned strip heaters, hot plate/drum aters ialty Hection A d Spec Se heaters, cast-in heaters, transit heaters. Caloritech™ Catalog: Section B Caloritech™ Catalog: Section E screwplug heaters, domestic hot water boilers, steam...

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Controls and Accessories Section F-5

Cata-Dyne™ Catalog Norseman™ Catalog natural convection explosion-proof catalytic heaters, high temperature heaters, forced air explosion-proof industrial infrared heaters, heaters, thermostats. infrared gas catalytic heating systems, accessories. ers oof ic Heat sion-Pr s Catalyt Ga oof ts sion-Pr ermosta c Exploaters & Th He Ruffneck™ Catalog DriQuik™ Catalog explosion-proof electric air heaters, long, medium and short heat-exchanger unit heaters, wavelength infrared ovens and corrosion-resistant washdown emitters, dusters, cooling tunnels, unit heaters, convection control panels. heaters,...

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Controls and Accessories Section F-6

Explosion-Proof Housings - XH Application Caloritech™ type XH explosion-proof terminal housings (patented) feature the unique x-Max® “Track and Trolley” system. Five standard diameters, offered in lengths up to 48” (1220 mm), can cover most of your explosion-proof housing requirements. The x-Max® terminal housing features copper-free (less than 0.4 of 1% by weight) aluminum construction throughout. Four conduit openings are provided on standard models, allowing the single Model XH to act not only as a standard X-, T-, C-, or B - style junction box, but as virtually any combination of standard...

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Controls and Accessories Section F-7

Typical Uses x-Max® As A Terminal Enclosure ... A mounting bracket suitable for vertical or horizontal mounting is available. Figure 1 illustrates the universal mounting bracket. CX Explosion-Proof Immersion Heater x-Max® As A Control Station ... Figure 1 -The x-Max® universal mounting bracket XS Explosion-Proof Control Station x-Max® As A Junction Box ... A grounding screw threaded into the inside of the bottom cover is provided. Options The construction of type XH housings is such that it can be tailored to suit almost any hazardous area or moisture resistant requirement. Consult factory for...

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Controls and Accessories Section F-8

Table 1 lists the most popular x-Max® housings normally held in stock. CCI Thermal can manufacture box lengths up to 48” (1220 mm). Optional mounting bracket is shown on page F7. For special orders, consult factory. Figure 2 - XH Series 1 enclosures Figure 3 - XH Series 2 enclosures Special Accessories Special x-Max® accessories are available if required for a specific application. These items include: • mounting bracket (see page F7) • dry-seal plugs • lengths of “Trolley” used for installing components • housing to housing couplings (consult factory) • sight glasses Small Trolley Large Trolley...

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Controls and Accessories Section F-9

Controls & Accessories AR Application Type AR thermostats are used in industrial applications where close control of process temperatures is not a requirement. 1. T.P.S.T. switches have two poles that open thermostatically and one pole that is mechanically opened in the off position only. 2. Inverse acting D.P.S.T. switches have only one thermostatic pole but both poles are mechanically opened in the off position. Features All bulb and capillaries of AR thermostats are copper with nickel plating with the exception of the high temperature AR3769 and AR376893. These units have stainless bulb and...

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Controls and Accessories Section F-10

Controls & Accessories - Thermostat Accessories Neon Pilot Light - Type TCR-PL (Figure 1) Pilot lights are shipped separately for field mounting and wiring. Standard lights are suitable for 120 to 240 VAC. For pilot lights on higher voltages, check factory. Stuffing Box Type CA (Figure 2) Type CA1001 is used to make a leak-proof joint where the capillary tubing goes through the wall of the tank or to secure the sensing bulb in a thermostat well. Series 30000 Surface Mounting Thermoswitch® Temperature Controllers Fenwal Series 30000 Surface Mounting Thermoswitch® Controllers operate on the principle...

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Controls and Accessories Section F-11

Explosion-Proof Thermostat - XT Application The Model XT explosion-proof thermostat utilizes the unique x-Max® system (U.S. Pat. No. 5,798,910, CDN Pat. No. 2,212,500) to provide maximum durability, safety and ease of use. Three basic units are available to suit most hazardous location temperature control applications. XT thermostats are suitable for air, duct, pipe or tank temperature control. • approvals for all area classifications • value engineered • remote or local temperature sensing • ratings to 600V, S.P.S.T. and D.P.S.T. • multiple conduit entries • externally adjustable with tamper-proof...

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Controls and Accessories Section F-12

Selection Refer to Table 1 to select the XT model best suited to your application. Note that all XT’s are field convertible in minutes from externally adjustable to internally adjustable ‘tamper-proof’. Just turn off the power and then simply open the cover, press down on the spring-loaded thermostat and unscrew the knob and shaft assembly. Replace this assembly with the socket-head cap screw provided as standard. When the cap screw is removed, the temperature can be adjusted using a slot-type screwdriver without having to remove the cover. Type XTWL All thermostats feature a convenient terminal...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.