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Surface Belt Structure

Surface Belt Structure

Surface Belt Structure

Product catalog summary
Introduction
The document discusses the Cat® Steel Rolls and EXALON™ Rolls, focusing on their design, features, and applications in surface and underground mining operations. It highlights the innovative aspects of these products, including their durability, maintenance, and adaptability to various conditions.

Cat® Steel Rolls
The Cat® roll design incorporates advanced technology for idler designs, featuring a new shaft end configuration for easy retrofitting into competitor frames. The rolls are assembled with a unique automated process ensuring optimal grease distribution for long-lasting performance. The Idler PAL™ system enhances lubrication, ensuring grease remains in the bearing.

Custom-Designed Solutions
Caterpillar offers a range of belt systems designed for demanding bulk-material handling applications. The Idler PAL™ system ensures self-lubrication, adapting to temperature changes and maintaining grease integrity.

Electronic Quality Tracking
Each roll is serialized and tracked for quality, with data on rotational torque, TIR, and bearing play recorded. This allows for precise monitoring of roll life and performance.

Types of Idlers
  • Carrying Idlers: Designed for rugged conditions in surface mining, offering flexibility with multiple configurations.
  • Impact Idlers: Suitable for high-impact applications, featuring robust sealing systems for adverse conditions.
  • Return Idlers: Built for durability in challenging environments, with various material options.
  • Rubber Disc Return Idlers: Ideal for critical return belt conditions, providing additional wear capacity and protection.


Cat EXALON™ Rolls
EXALON™ rolls, made from high molecular weight polyethylene, are designed for corrosive and abrasive environments. They offer benefits such as reduced belt wear, noise reduction, and resistance to material buildup. These rolls are MSHA-certified for underground use and provide significant cost savings through extended life and reduced maintenance.

Conclusion
Caterpillar's range of rolls, including the innovative EXALON™ product line, offers versatile and reliable solutions for mining operations. These products are designed to enhance performance, reduce maintenance, and provide cost efficiencies in various mining conditions.
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All Caterpillar Global Mining catalogs and technical brochures

  1. D9 DOZER

    20  Pages

  2. 745

    28  Pages

  3. 725C2

    28  Pages

  4. Cat ® 621K

    4  Pages

  5. D9T

    20  Pages

  6. D8T

    20  Pages

  7. 777D

    28  Pages

  8. 775G

    32  Pages

  9. 773E

    24  Pages

  10. 772G

    28  Pages

  11. 772

    32  Pages

  12. 770

    32  Pages

  13. 16M

    24  Pages

  14. 14M

    28  Pages

  15. 795F AC

    24  Pages

  16. 793D

    32  Pages

  17. 789D

    28  Pages

  18. 789C

    28  Pages

  19. HW300

    16  Pages

  20. 785D

    24  Pages

  21. D11T/D11T CD

    28  Pages

  22. D10T

    20  Pages

  23. LHD Vehicles

    8  Pages

  24. Master Idler

    399  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.