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Master Idler
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Catalog excerpts

Master Idler - 1

Master Idler Catalog ©2012 Caterpillar, Inc.

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Master Idler - 2

Notice THIS CATALOG PROVIDES REFERENCE PART NUMBERS AND TECHNICAL SPECIFICATIONS FOR CAT BELT SYSTEM COMPONENTS. THE INFORMATION CONTAINED HEREIN IS GENERAL IN NATURE AND PRESENTED UNDER THE ASSUMPTION THAT ALL PERSONNEL ARE FAMILIER WITH BOTH COMPANY AND REGULATORY SAFETY STANDARDS APPLICABLE TO THE WORK AREA WHERE THESE COMPONENTS ARE INSTALLED. ALL SAFETY PRECAUTIONS ESSENTIAL TO THE PROTECTION OF PERSONNEL WORKING AROUND THESE COMPONENTS MUST BE FOLLOWED. SHOULD YOU ENCOUNTER A CONDITION OR SITUATION NOT COVERED IN THIS CATALOG OR HAVE ADDITIONAL REQUIREMENTS, CONTACT CATERPILLAR FOR...

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Master Idler - 4

Introduction Idler PAL™ The Cat Steel Roll with Positive Automatic Lubrication (Idler PAL™) is a result of over two years of design and engineering effort and represents new technology in Idler designs. In our steel roll, the end cap (bearing housing) has been redesigned for increased strength and a close fit to the deflector cap. Our automated assembly process includes three separate, metered grease inputs to ensure every roll has plenty of grease for a lifetime of trouble-free operation. The Idler PAL bearing cavity design allows for extra lubricant capacity, which is unmatched in the...

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Master Idler - 5

Introduction EXALON® Designed with a high molecular weight polyethylene, the Cat® EXALON® Idler roll is the 2nd-generation roll. A perfect complement to our full range of robust steel Idler rolls, EXALON is available in 4", 5", 6" and 7" diameters and CEMA C, D and E class ratings. Providing three times the abrasion resistance of a steel Idler roll, real-life test results show a shell life over three times that of a steel Idler roll. EXALON minimizes belt damage by eliminating any threat of exposed steel edges, reduction of material buildup on the Idler roll, and has a low coefficient of...

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Master Idler - 6

Introduction RETRO-LOC™ Replacement Steel and EXALON rolls are available to support Caterpillar’s expansive product range of In-line, Off Set, and Trainer carrying and return Idler assemblies, as well as replacement impact and rubber disc rolls. Each replacement roll is manufactured with Caterpillar’s standard ISO closed-slotted shaft ends. RETRO-LOC uses adaptor nuts that are mounted to Caterpillar’s standard ISO closed-slotted ends and pinned in place at our factory for complete retrofitting and replacement capability. In the event your current bulk material conveyance system employs...

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Master Idler - 7

Idler Style Idler Image Technical Data In-hns Carrying Idler Assemhly i" Diamelei Sleel Hull

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Master Idler - 8

Introduction Customer Support We maintain 13 modern facilities, strategically located to provide the highest standard of customer support and service Manufacturing Plant Locations Customer Service Centers Houston, PA Washington, PA Hillsville, VA Pearisburg, VA Pulaski, VA Duffield, VA Tazewell, VA Oak Hill, WV Mt. Sterling, KY Carrier Mills, IL Kilgore, TX Gillette, WY Huntington, UT Key Customer Advocates Inside Sales Kim Gardner Tessa Allison Jennifer Reece Email kim.gardner@Cat.com tessa.allison@Cat.com jennifer.reece@Cat.com Direct Line 276.730.1202 276.730.1214 276.730.1221 Financial...

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Master Idler - 52

Return Idler Assembly 4" Diameter Steel Roll Drop Bracket List Price: Sold separately from return roll All Cat CEMA C Steel Rolls are manufactured with a 7gauge shell, optional 1/4" shell available upon request. All dimensions are subject to change without notice. Certified prints are available upon request. *Note: CEMA C replacement roll pricing and dimensional data begins on page 79.

Open the catalog to page 52
Master Idler - 53

Return Idler Assembly 5" Diameter Steel Roll Drop Bracket List Price: Sold separately from return roll. All Cat CEMA C Steel Rolls are manufactured with a 7gauge shell, optional 1/4" shell available upon request. All dimensions are subject to change without notice. Certified prints are available upon request. *Note: CEMA C replacement roll pricing and dimensional data begins on page 79.

Open the catalog to page 53
Master Idler - 54

Return Idler Assembly 6" Diameter Steel Roll Drop Bracket List Price: Sold separately from return roll. All Cat CEMA C Steel Rolls are manufactured with a 7gauge shell, optional 1/4" shell available upon request. All dimensions are subject to change without notice. Certified prints are available upon request. *Note: CEMA C replacement roll pricing and dimensional data begins on page 79.

Open the catalog to page 54
Master Idler - 55

Return Idler Assembly 4" Diameter EXALON Roll Drop Bracket List Price: Sold separately from return roll All dimensions are subject to change without notice. Certified prints are available upon request. *Note: CEMA C replacement roll pricing and dimensional data begins on page 79.

Open the catalog to page 55
Master Idler - 56

Return Idler Assembly 5" Diameter EXALON Roll Drop Bracket List Price: Sold separately from return roll. All dimensions are subject to change without notice. Certified prints are available upon request. *Note: CEMA C replacement roll pricing and dimensional data begins on page 79.

Open the catalog to page 56
Master Idler - 57

Return Idler Assembly 6" Diameter EXALON Roll Drop Bracket List Price: Sold separately from return roll. All dimensions are subject to change without notice. Certified prints are available upon request. *Note: CEMA C replacement roll pricing and dimensional data begins on page 79.

Open the catalog to page 57
Master Idler - 58

Return Idler Assembly 5" Diameter Rubber Disc Roll Drop Bracket List Price: Sold separately from return roll. All dimensions are subject to change without notice. Certified prints are available upon request. *Note: CEMA C replacement roll pricing and dimensional data begins on page 79.

Open the catalog to page 58
Master Idler - 59

Return Idler Assembly 6" Diameter Rubber Disc Roll Drop Bracket List Price: Sold separately from return roll. Number of discs m picture ere (or representation purposes oafy. Alt inner discs, are events spaced and quantities vary between belt widths. All dimensions are subject to change without notice. Certified prints are available upon request. *Note: CEMA C replacement roll pricing and dimensional data begins on page 79.

Open the catalog to page 59
Master Idler - 60

Flat Belt Idler Assembly 4" Diameter Steel Roll Drop Bracket List Price: Sold separately from return roll. Dimensions (inches) All Cat CEMA C Steel Rolls are manufactured with a 7gauge shell, optional 1/4" shell available upon request. All dimensions are subject to change without notice. Certified prints are available upon request. *Note: CEMA C replacement roll pricing and dimensional data begins on page 79.

Open the catalog to page 60

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