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Belt Systems - Underground Flex Pal

Belt Systems - Underground Flex Pal

Belt Systems - Underground Flex Pal

Product catalog summary
Overview: The Cat® Flex PAL™ Series is designed for seamless integration with existing underground bulk-material conveyor systems. It offers easy retrofitting with major competitive underground structures and comes with a three-year warranty, ensuring quality and performance in mining operations.
Structure Types:
  • Roof-Hung Structure: Features quick installation with Cat handle and pin rail connections, requiring no special tools.
  • Floor-Mounted Structure: Includes return rolls mounted in drop brackets or floor stands.
  • Wire-Rope Structure: Utilizes carrying idlers with mounting feet for secure fastening, with tie-off stands that can be floor-mounted or roof-hung.
Carrying Assemblies: Cat carrying idlers are available in various sizes to handle full capacity loading through 60-inch belt widths. They are available in CEMA C or D configurations with options for channel or wire-rope mounts.
EXALON® Rolls: Made from high molecular weight polyethylene, these rolls are ideal for corrosive, abrasive, or wet environments. They offer longer shell life, reduced maintenance, and are MSHA-certified for underground use. EXALON® rolls are lighter, corrosion-proof, and reduce noise and material buildup.
Additional Components:
  • Handle & Pin Assemblies: Include adjustable floor stands, channel slider/hanger brackets, and roof mounting plates.
  • Return Roll Assemblies: Available in various sizes and configurations, including wire-rope adjustable tie-off assemblies.
Certifications and Benefits: EXALON® rolls are flame-resistant and static-dissipating, offering cost savings through extended life and reduced downtime. They are versatile and can be retrofitted to any existing frame.
Contact Information: For more information, visit mining.cat.com and www.cat.com.
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Catalog excerpts

Belt Systems - Underground Flex Pal-1

Underground Belt Structure Flex PAL™ Series (CEMA C & D)

 Open the catalog to page 1
Belt Systems - Underground Flex Pal-2

Interchangeable The Cat® Flex PAL™ Series is designed to work seamlessly with existing underground bulk-material conveyor systems. The retrofit design allows for easy integration with major competitive underground structure configurations. With a wide range of product compatibility, the Flex PAL™ series makes upgrading equipment effortless. Triple-tested with a standard three-years-to-life warranty, Flex PAL™ offers quality and performance assurance for your mining operations unsurpassed in the industry. Roof-Hung Structure This typical 10-foot section of roof-hung structure features the Cat...

 Open the catalog to page 2
Belt Systems - Underground Flex Pal-3

Cat® Carrying Assemblies Cat carrying idlers have a single mechanical tube crossmember, sized to handle full capacity loading through 60 in belt widths. Box frame carrying idlers are also available. Cat® steel rolls going through an automated five-stage assembly and testing process. Carrying Idler Assemblies for Channel Mount 4 inø - 35° - 7Ga. - CEMA C or D Carrying Assembly* Belt Width Part No. CEMA C CEMA D 5 inø - 35° - 7Ga. - CEMA C or D Carrying Assembly* Belt Width Part No. CEMA C CEMA D 6 inø - 35° - 7Ga. - CEMA C or D Carrying Assembly* Belt Width Part No. CEMA C CEMA D *Available with...

 Open the catalog to page 3
Belt Systems - Underground Flex Pal-4

Carrying idler for channel structure Carrying Idler Assemblies for Wire-Rope Mount 4 inø - 35° - 7Ga. - CEMA C or D Carrying Assembly* Belt Width Part No. CEMA C CEMA D 865831 5 inø - 35° - 7Ga. - CEMA C or D Carrying Assembly* Belt Width Part No. CEMA C CEMA D 6 inø - 35° - 7Ga. - CEMA C or D Carrying Assembly* Belt Width Part No. CEMA C CEMA D *Available with 1/4 in wall rolls upon request.

 Open the catalog to page 4
Belt Systems - Underground Flex Pal-5

Cat EXALON® Rolls Another perfect choice for underground mining operations In addition to our world-class steel rolls, Caterpillar offers a highly successful range of CEMA C-, D- and E-class rolls made of a proprietary high molecular weight polyethylene (HMWPE) called EXALON®. While steel rolls are effective in most bulk-material handling applications, some applications benefit from the use of the EXALON® roll product. Applications with environments that are highly corrosive, abrasive, wet or have a tendency for material buildup on the roller are ideal for the EXALON® roll and its additional...

 Open the catalog to page 5
Belt Systems - Underground Flex Pal-6

Handle & Pin Roof-Hung Spreader Assemblies Handle & Pin Adjustable Floor Stand Assemblies 3 in Channel Spreader Belt Width 3 in Channel Floor Stand Belt Width Belt Width 4 in Channel Floor Stand Belt Width Handle & Pin Side Rails Channel Slider/Hanger Brackets Slider/Hanger Brackets Channel Size Roof Mounting Plates for Chain Hung Structure Roof Plates

 Open the catalog to page 6
Belt Systems - Underground Flex Pal-7

Return Roll Assemblies Part No. CEMA C CEMA D Belt Width 5/16 Proof Coil Chain without Hook 1/4 Proof Coil Chain with Hook Part No. CEMA C CEMA D Channel Mounted Drop Brackets 3 in Brackets 4 in Brackets 6 inø - 7Ga. Return Roll* Part No. CEMA C CEMA D Belt Width *Available with 1/4 in wall rolls upon request. Wire-Rope Adjustable Tie-Off Assemblies Wire Rope Drop Brackets 3 in Brackets Part No. 884029 Tie-Off Stands Part No.

 Open the catalog to page 7
Belt Systems - Underground Flex Pal-8

Underground Belt Structure – Flex Pal™ Series (CEMA C & D) For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at mining.cat.com and www.cat.com © 2011 Caterpillar Inc. All rights reserved Materials and specifications are subject to change without notice. Featured machines in photos may include additional equipment. See your Cat dealer for available options. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar...

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.