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AEXQ1170 ShovelsBrochure

AEXQ1170 ShovelsBrochure
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AEXQ1170 ShovelsBrochure

Product catalog summary
Introduction
Caterpillar has a rich history of innovation in mining shovels, contributing significantly to the development of hydraulic and electric rope shovels over the past 130 years.
Historical Context
Beginning with steam shovels in 1882, Caterpillar has evolved through various power sources, playing a crucial role in major construction projects like railroads and the Panama Canal.
Safety and Design Standards
Caterpillar prioritizes safety, adhering to standards such as the Australian Mining Design Guidelines. Features include enhanced visibility, reduced fire risk, and safer maintenance areas, with electric rope shovels offering a three-seat cab for training and emergency exits.
Innovations and Technology
Advanced technologies in Caterpillar's shovels include the Power Demand Management System for optimized power use, the HydraCrowd system for reduced maintenance, and the TriPower system for enhanced stability and power.
Productivity and Efficiency
Designed for high productivity, Cat mining shovels feature FastFil dippers and AC electric drive technology, ensuring efficient loading and hauling to reduce costs and increase output.
Global Support Network
Caterpillar's extensive dealer network provides world-class service and support, offering expert service, maintenance programs, and technology solutions to maximize productivity.
Environmental Responsibility
Caterpillar is committed to reducing environmental impact, designing machines to comply with emissions standards and focusing on sustainability through remanufacturing parts and reducing emissions and noise.
Technical Specifications
The document details specifications for the Cat 7295 shovel, including payload capacity, operating weight, and power requirements, highlighting its capabilities in various mining applications.
Electric Rope Shovels
  • Key Features: Designed for long-life mines with varying bench heights, offering optimal pass match capabilities with specific Cat trucks. Safety features include excellent visibility and non-slip surfaces.
  • Specifications: Payloads range from 70 to 120 tons, with dipper capacities between 27-82 yd3. Operating weights vary from 2,600,000 lbs to 3,167,000 lbs, utilizing an AC IGBT drive system with a nominal system voltage of 7200 V.
Hydraulic Mining Shovels
  • Key Features: Known for robust design, independent oil cooling systems, and closed-loop swing circuits for efficiency. Available with single or dual engines, offering the largest bucket capacities in their class.
  • Specifications: Payloads range from 13.8 to 52 tons, with bucket capacities up to 36.6 yd3. Operating weights range from 231,260 lbs to 1,183,870 lbs, with some models featuring dual engines for increased power.
General Observations
  • Emphasis on safety, reliability, and ease of maintenance.
  • Designed to match specific truck models for optimal loading efficiency.
  • Advanced features like the HydraCrowd system and latch-free dipper systems enhance performance and reduce downtime.
Overview
The document provides detailed specifications and features of Caterpillar's hydraulic and electric rope shovels, highlighting capabilities, technical specifications, and operational conditions favorable for different shovel configurations.
Key Features
  • High production capability with the world's largest hydraulic mining shovel.
  • Designed according to Australia's Mining Design Guidelines.
  • Independent oil cooling system for efficient cooling and extended component life.
  • Closed-loop swing circuit for enhanced efficiency by transferring kinetic energy back into the hydraulic system.
Specifications
  • Payload: 67 tons / 61 tonnes for 6060 models; 103 tons / 94 tonnes for 6090 FS.
  • Bucket Capacity: 44.5 yd3 / 34.0 m3 for 6060 models; 68.0 yd3 / 52.0 m3 for 6090 FS.
  • Operating Weight: Varies between models, with the 6060 FS at 1,254,200 lb / 568,900 kg and the 6090 FS at 2,160,510 lb / 980,000 kg.
  • Engine Output: 2 x Cat 3512C 3,000 hp / 2240 kW for 6060 models; 2 x Cummins QSK60 Tier 2 4,500 hp / 3360 kW for 6090 FS.
Working/Digging Ranges
  • Face Shovel: Max digging height of 50 ft 10 in / 15.5 m for 6060 models; 66 ft 11 in / 20.4 m for 6090 FS.
  • Backhoe: Max digging depth of 29 ft 2 in / 8.9 m for 6060 models.
Digging Forces
  • Face Shovel: Max crowd force of 505,640 lb / 2250 kN for 6060 models; 694,420 lb / 3090 kN for 6090 FS.
  • Backhoe: Max tearout force of 247,170 lb / 1220 kN for 6060 models.
Pass Load Capacities
  • 3-pass load of 195 tons / 177 tonnes for 6060 models; 325 tons / 290 tonnes for 6090 FS.
  • 4-pass load of 250 tons / 227 tonnes for 6060 models; 400 tons / 363 tonnes for 6090 FS.
Operational Conditions
  • Front Shovel: Suitable for selective digging, multiple face heights, and tough digging conditions.
  • Backhoe: Ideal for low to moderate bench heights and tight load areas.
  • Electric Rope Shovels: Best for working a single face with solid, level floors and wide benches.
Conclusion
Caterpillar's hydraulic and electric rope shovels are engineered to meet the demanding needs of the mining industry, offering robust performance, efficiency, and adaptability to various mining conditions.
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Catalog excerpts

AEXQ1170 ShovelsBrochure-1

CAT HYDRAULIC SHOVELS & ELECTRIC ROPE SHOVELS ®

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AEXQ1170 ShovelsBrochure-2

Steam shovels like these — the predecessors of today’s Cat® mining shovels — played a major role in public works in the 19th and early 20th centuries, being key to the construction of railroads and the Panama Canal. Many were built on railroad chassis, on which the boiler and engines were mounted. U.S. President Theodore Roosevelt, in far left photo, posed on a steam shovel during his visit to the Panama Canal site in 1906. b

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AEXQ1170 ShovelsBrochure-3

Our experience building large earthmoving shovels began more than 130 years ago. Since that first steam shovel built in 1882, we have focused on finding new and innovative ways to improve our products. Through different power sources, applications and even company names, the one common thread has been our dedication to giving our customers better and more productive digging and loading tools. This dedication has helped make mining shovels what they are today. We pioneered the electric rope shovel for mining, building the first all-electric AC-driven machine of its kind. We were one of the first...

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AEXQ1170 ShovelsBrochure-4

Enhanced visibility is a key safety feature of the standard cabs in our electric rope shovels. The floor window and windshield allow vertical visibility from the crawler tracks to the boom point sheaves.

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AEXQ1170 ShovelsBrochure-5

p e r s o n co u n t s You’ve told us that keeping people safe is your No. 1 goal. And we’re committed to doing all we can to help you in this effort. The safety of everyone who works in, on or around Cat equipment is our top priority. We strive to meet the industry’s most rigorous safety standards. For example, many of our Cat Hydraulic Mining Shovels are designed to meet the Australian Division of Resources and Energy’s Mining Design Guidelines, with standard features that provide reduced fire risk, increased visibility and operator comfort, and safer maintenance areas. We also collaborate...

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AEXQ1170 ShovelsBrochure-6

co u n t s Innovation has been the driving force behind Cat mining shovels — from early models powered by steam, to today’s diesel- and electric-powered models with advanced hydraulics and dozens of productivity-enhancing features. Cat Electric Rope Shovels incorporate a number of design breakthroughs to increase productivity and reliability. Like the all-new Cat Power Demand Management System, which allows customers to more efficiently run rope shovels on generators when working without an electrical grid, saving time and money while keeping production steady. The system manages rope shovel...

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AEXQ1170 ShovelsBrochure-7

Cat Mining Shovels incorporate a number of advanced, productivity-enhancing features and leverage the latest technologies to improve safety, loading accuracy and overall mine operations. Features like the unique TriPower system, shown in the two photos on the right, give our hydraulic front shovels more stability and power when digging. the industry’s first hydraulic crowd system with a hydraulic cylinder inside the tubular dipper handle, maintains all the benefits of the Cat front end while eliminating the need for routine crowd and retract rope replacements — improving safety and cutting downtime...

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AEXQ1170 ShovelsBrochure-8

co u n t s In the mining industry, a high degree of productivity is the key to a profitable operation. That’s why we do everything we can to make sure you get maximum production from your primary loading tools. Our patented FastFil electric rope shovel dippers fill up quickly with no empty pockets, getting the most from every cycle. FastFil dippers are trapezoidal, which eliminates the void that occurs at the back of a traditional dipper.   n some I applications, this helps them achieve fill factors greater than 100 percent in sizes up to 65 cubic yards (49.7 cubic meters). Our front-shovel hydraulic...

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AEXQ1170 ShovelsBrochure-10

co u n t s Mining operations come in all shapes and sizes. Depending on the material, deposit size, infrastructure, accessibility — and numerous other factors — your equipment fleet can range from one small shovel and a few haul trucks to hundreds of machines working in tandem to remove ore and overburden. That’s why we strive to provide the right digging and loading tools to meet any need. Caterpillar offers the widest mining shovel payload range in the industry, with dippers and buckets ranging from 9 cubic yards (7 cubic meters) to 82 cubic yards (62.7 cubic meters ). We also provide cold-weather,...

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AEXQ1170 ShovelsBrochure-11

Our broad range of hydraulic mining shovels —  from backhoes to front shovels, diesel or electric drive — ensures there’s a Cat loading tool for every application, altitude and climate.

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AEXQ1170 ShovelsBrochure-12

co u n t s Reducing costs is a key focus of today’s mining operations. Beyond the initial purchase price of a piece of mining equipment, maintenance costs and lost productivity due to downtime can add up quickly and hurt the bottom line. That’s why Cat mining shovels strive to lower your total cost of ownership. All major structures are built of durable, high-quality steel and welded for maximum strength. The long life of both the machine and its components results in an exceptional amount of material moved over its lifetime. Our electric rope shovels use AC IGBT electronics, which offer 98 percent...

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AEXQ1170 ShovelsBrochure-14

Global Dealer Network We’ve built an extensive network of nearly 200 locally owned businesses in over 200 countries. So wherever you operate, there is a dealer nearby to provide worldclass service and support for your Cat equipment. To locate a dealer, visit www.cat.com/dealer. 12

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AEXQ1170 ShovelsBrochure-15

Loading tools are the primary tool on a mine site. When they are down, production comes to a standstill. You need a support system that can deliver reliability and availability to ensure you meet your production goals. One of the greatest values to owning a Cat machine is the network that supports it. From service and support to the purchase of new equipment, there’s only one place you call — your Cat dealer. Our dealers operate as nearly 200 individual local businesses — each one fully embedded in and committed to its own geographic area. You work with people you know, people who know your business,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.