Off-Highway Truck

Off-Highway Truck
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Off-Highway Truck

Product catalog summary
Engine Specifications
The Cat® C15 ACERT™ engine provides a gross power of 381 kW (511 hp) and a net power of 355 kW (476 hp), complying with U.S. EPA Tier 3 and EU Stage IIIa emission standards to enhance performance and reduce emissions.
Weights and Capacities
The truck's gross machine weight is approximately 71,214 kg (157,000 lb), with an operating weight for a nominal payload of 36.3 tonnes (40 tons) and a body capacity of 25 m³ (32.8 yd³).
Performance and Durability
Designed for construction, mining, and quarry applications, the 770 Off-Highway Truck focuses on cost efficiency and safety, featuring robust construction and easy maintenance.
Truck Body Systems
Two body types with six liner system options are available to enhance strength and durability while minimizing costs.
Serviceability
The truck offers 500-hour engine service intervals, reducing maintenance time and downtime.
Structures
The frame is a mild-steel, box-section design for durability and cost efficiency, with strategic casting and forging placements for stress distribution.
Power Train
The Cat® seven-speed power shift transmission, paired with the C15 engine, ensures constant power and efficiency, featuring advanced emission-reducing technology.
Safety and Operator Comfort
Safety features include enhanced visibility and ergonomic controls, with a brake system comprising front dry disc and rear oil-cooled, multiple disc brakes.
Information and Monitoring Systems
The Cat Messenger system provides real-time engine performance and operating data.
Customer Support
Caterpillar® dealers offer global product support, with excellent parts availability and various maintenance options.
Advanced Engine Features
The C15 engine includes a single overhead cam, new piston designs, and a waste-gated turbocharger for improved performance and fuel economy.
Cooling and Filtration
Equipped with multiple oil coolers and a modular radiator system, the truck ensures efficient heat management.
Transmission and Differential
The transmission features a lock-up torque converter and a new differential design for improved power delivery.
Brake and Wheel Systems
The brake system is designed for reduced maintenance and improved reliability, with interchangeable wheel stations.
Structural Design
The frame uses a box-section design with steel structures and castings to resist damage from twisting loads.
Specifications and Design Features
The truck features a Four-Post ROPS Cab, resiliently mounted to reduce vibration and sound, with enhanced durability and ride characteristics.
Structural Integrity and Quality Control
J-groove welds and System Structural Analysis (SSA) ensure strength and longevity, with quality control through a Coordinate Measuring Machine (CMM).
Operator's Station and Ergonomics
The cab is center-mounted for additional room, with ergonomic controls to maximize productivity and minimize fatigue.
Technology and Systems Integration
Systems like Cat Data Link and Transmission Chassis Control (TCC) enhance diagnostics and reduce downtime.
Brake System and Safety Features
The hydraulic brake system includes Automatic Retarder Control (ARC) and Traction Control System (TCS) for enhanced control.
Maintenance and Accessibility
Maintenance points are designed for easy access, with Scheduled Oil Sampling (S•O•SSM) and pressure test points.
Air Filters and Electrical Connectors
Dial seal air filters and sealed electrical connectors reduce maintenance time and prevent dust and moisture ingress.
Fuel and Oil Filters
The C15 engine includes primary and secondary fuel filters, with a single engine oil filter for easy access.
Serviceability Enhancements
New configurations for electrical access allow faster servicing, with enhanced diagnostic capabilities through Cat Data Link and Cat ET.
Lubrication Systems
Optional lubrication systems improve maintenance efficiency, with QuickEvac™ and Prelube systems reducing oil change labor time.
Brake and Body Systems
Optional extended life brake discs and increased body capacities enhance service life and performance.
Exhaust and Payload Management
Three exhaust routing systems and the Target Payload Strategy optimize equipment use and reduce costs.
Information and Monitoring Systems
The Cat Messenger display and Truck Production Management System (TPMS) provide real-time performance and productivity data.
Safety Features
Safety is prioritized with features like the integral ROPS cab and optional WAVS camera system.
Specifications
The document details the power train, braking system, transmission, electrical system, and operator environment of the Caterpillar 770 Off-Highway Truck.
Power Train
Equipped with a Cat C15 Engine featuring ACERT® Technology, the truck includes features like automatic cold mode idle control and a turbocharger.
Braking System
Includes Automatic Retarder Control (ARC) and caliper-disc brakes for enhanced braking performance.
Transmission
A 7-speed automatic powershift transmission with various inhibitors and programmable top gear selection.
Electrical System
A 24V system with maintenance-free batteries and a comprehensive lighting system.
Operator Environment
The cab includes air conditioning, entertainment radio readiness, and sound suppression.
Standard and Optional Equipment
Standard equipment includes a body mounting group and hydraulic demand fan, with optional features like a fast fill fuel system and traction control system.
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Catalog excerpts

Off-Highway Truck-1

Engine Operating Specifications Engine ModelCat > ή C15 ACERT Nominal Payload Class36.3 tonnes40 tons Gross Power ٖ SAE J1995381 kW511 hp Body Capacity SAE 2:125 m > 3 32.8 yd > 3 Net Power ֖ SAE J1349 355 kW476 hp Refer to the Caterpillar 10/10/20 Overload Policyformaximum gross machine weight limitations.ՕCapacity with flat floor body. Weights Approximate Target Gross Machine71 214 kg157,000 lbOperating Weight >

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Off-Highway Truck-3

✔ ✔ ✔ pg. 9 pg. 10 pg. 12 Operators Station Engine Җ Power Train Integration Brake System The 770 features an all new operatorstation with enhanced visibility, increased operator space and ergonomically designed controls that setnew industrystandards for operator comfort. All controls and gauges are positioned for optimum efficiency andtotal machine control. The Cat Data Link electronicallycombines engine, transmission, brakeand operational information tooptimizeoverall truck performance. Stored diagnostic data can be accessed via the Cat Electronic Technician (CatET) service tool to improve...

 Open the catalog to page 3
Off-Highway Truck-4

Pistons, Connecting Rods, Cylinder Liners. New design and material improvements to the pistons, rods and liners have been made to support the higher cylinder pressures and the 18:1 compression ratios associated with ACERT Technology, while still providing durability to engine overhaul.A single-piece steel piston, pulsator-testedto 25 560 kPa (4,000 psi), is matched to a robust connecting rod to ensure long component life. The pistons steel skirt increases its durability and results in reduced thermal expansion, allowing atighter piston fit and reduced liner vibration. The overall piston surface...

 Open the catalog to page 4
Off-Highway Truck-6

New Differential Center Housing. A new,ductile iron center housing improves quality and reliability. The improved stiffness allows for better main support bearing life. The new housing also uses bolts, reducing maintenance time. Thischange also improves wheel station bolted-joint life. Lock-Up Clutch. New Differential and Proven Final Drives. Quickly releases andre-engages to reduce power train torque loads for smoother shifting, long life and a more comfortable ride. The new Cat differential works with theproven final drives as a system to deliver maximum power to the ground. For improved serviceability,...

 Open the catalog to page 6
Off-Highway Truck-7

Tires. The 770 uses 18.00R33 tiresasthe standard tire configuration. Steering System. Օ Battery Powered SupplementalSteering. Wheels and Rims. A battery poweredsupplemental steering system uses pressure accumulators and allows uptothree 90 degree turns in case ofengine failure. Hydraulic steeringcontrol system is designed for exceptional smoothness and precise control. A separate circuit prevents cross contamination for long life. Cast rear wheels andCat center-mount rims are mounted using studs and nuts to minimize maintenance and maximize durability. Wheel Stations. The wheel stations nowintegrate...

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Off-Highway Truck-8

Quality Control. A CoordinateMeasuring Machine (CMM) is used to inspect truck frames for consistency in the manufacturing process. In addition, all critical welds receive testing to verify weld penetration, which results in frame durability. Technology Enhanced. Caterpillarstructures are tested using System Structural Analysis (SSA) to dynamically simulate operations in field environments and identify potential structural improvements in high stress areas. With analysis of machine structures and variables, such as haul road and payload, structural improvements were made to the frame to accommodate...

 Open the catalog to page 8
Off-Highway Truck-9

Radio Ready. Multiple Power Ports. Truck Production Management System(TPMS) (Optional). Cab is prewired with powerconverter, speakers, wiring harness, antenna and necessities for add-on communication systems. TPMS providesvaluable payload and cycle time data,which is viewed through Messenger. Now the system provides 2,400 cycles, as opposed to the previous 1,400 cycles,and takes a secondpayload measurementwhen the truck reaches second gear for increased accuracy. Standard LED lamps replace incandescent lamps on the TPMS, extending lamp life by 25 times. Power ports areconveniently located in...

 Open the catalog to page 9
Off-Highway Truck-10

Directional Shift Management. Regulates engine speed during directional shifts to prevent damage caused by high- speed directional changes. Neutral Coast Inhibitor. Prevents thetransmission from shifting to neutral atspeeds above 6.5 km/h (4 mph), protecting the transmission from operating with insufficient lubrication. Controlled Throttle Shifting. Regulatesengine rpm during shifting to reduce power train stress and clutch wear bycontrolling engine speed, torque converter lock-up and transmission clutch engagement for smoother shifts and longer component life. > 1 Engine Control Module (ECM)...

 Open the catalog to page 10
Off-Highway Truck-11

Traction Control System (TCS) (Optional). Hydraulic Power Management System. TCSelectronically monitors and controls rear wheel slippage for greater traction and enhanced truck performance in poor underfoot conditions. The system reduces parasitic losses in the power management system components. The system is operated by two new variable displacement piston pumps. These pumps primarily provide for the steering and are independent of the brake and hoist circuit. Cat Messenger. Critical data from theengine and transmission, including transmission shifting, engine speed andfuel consumption, provides...

 Open the catalog to page 11
Off-Highway Truck-12

Long Life. An oil film prevents directcontact between the discs. This design absorbs the braking forces by shearing the oil molecules and carrying heat away to extend brake life. Oil-Cooled Multiple Disc Brakes. Catdry front and rear oil-cooled, multiple disc brakes are now hydraulically controlled, reducing maintenance costs.The 770 brakes provide exceptional,fade-resistant braking and retarding for maximum performance and productivity in all haul-road conditions. Extended Life Multiple Disc Brakes(Optional). Brake Design. Extended life friction materialhas double the wear life of standard brakes...

 Open the catalog to page 12
Off-Highway Truck-13

Compression Brake (Optional). OptionalCompression Brake is integrated with Automatic Retarder Control (ARC) to provide up to 35 percent higher downhill travel speed and reduce wear on brake components. Traction Control System (TCS) (Optional). Ease of Operation. ARC increasesoperating ease, resulting in greater operator confidence with less fatigue. Օ Engine Overspeed Protection. Electronically monitors and controls rear wheel slippage for greater traction and enhanced truck performance in poor underfoot conditions. If slippage exceeds a set limit, the oil-cooled disc brakes engage to slow the...

 Open the catalog to page 13

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.