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alusol-xbb-brochure

alusol-xbb-brochure

alusol-xbb-brochure

Product catalog summary
Introduction
Castrol Alusol SL 51 XBB is a cutting fluid designed to enhance productivity in aluminium machining without compromising on performance. It addresses common challenges such as the need for anti-bacterial treatments, biocide use, and pH stability.

Key Features
  • Productivity for Longer: The fluid maintains stability with pH control technology, ensuring system cleanliness and reducing waste disposal needs.
  • Fewer Interventions: Requires less fluid top-up, reduces or eliminates biocide use, and demands less manpower.
  • Precision Performance: Offers excellent lubricity, extending tool life and improving surface finish while reducing scrap.

Performance and Benefits
  • Castrol Alusol SL 51 XBB is more resistant to pH changes due to microbiological activity, reducing the need for frequent top-ups.
  • Laboratory tests show it can neutralize up to 33% more acidic material than standard fluids, extending its effectiveness.

Case Studies
  • Example 1: A European automotive profile manufacturer increased drain intervals from six to ten months and experienced cleaner machines.
  • Example 2: A company specializing in turning and reaming reduced fluid consumption by 20% and improved operator safety.
  • Example 3: An automotive parts manufacturer in Hungary reduced top-up needs by 10% and maintained stable pH levels.

Comparative Analysis
  • In tests against competitors, Castrol Alusol SL 51 XBB maintained acceptable bacteria levels without biocide intervention for over 80 days.
  • It significantly reduces or eliminates the need for biocide additives, enhancing health and safety profiles.

Application Guide
  • Suitable for various applications including grinding, milling, turning, drilling, reaming, and tapping across different metal types.

Conclusion
Castrol Alusol SL 51 XBB offers a solution for aluminium machining that enhances productivity, reduces maintenance interventions, and ensures precision performance without compromising on safety or environmental standards.
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Catalog excerpts

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THERE IS A DIFFERENT APPROACH TO SYSTEM MAINTENANCE PRODUCTIVITY WITHOUT COMPROMISE

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NOW YOU CAN CUT THE COMPROMISE IN ALUMINIUM MACHINING When producing precision components for the automotive, machinery and fabricated metal goods industries there are many demands and challenges faced. It is a daily requirement to hit increasingly high production targets, deal with pressure to refine schedules and reduce downtime. Castrol’s experts have been working to help combat these conflicting challenges to enable you to manage your cutting fluid maintenance without compromising overall performance. Castrol has formulated Castrol Alusol SL 51 XBB – a unique technology which is boron and...

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Tests show that Castrol Alusol SL 51 XBB can remain effective for longer than conventional machining fluids, because the formulation is inherently more resistant to changes in pH due to microbiological activity. It can reduce the time and cost associated with additional top ups helping you to meet production goals. In laboratory testing Castrol Alusol SL 51 XBB has been shown to be able to neutralise up to 33% more acidic material than standard aluminium cutting fluids. This means it remains effective for longer.1 PROVEN BENEFITS Example one A European customer, producing profiles for the automotive...

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Castrol Alusol SL 51 XBB extends fluid life and ultimately reduces interventions and downtime as proven in the comparative laboratory analysis. PROVEN BENEFITS Example A European automotive manufacturing customer used Castrol Alusol SL 51 XBB and they were able to: — Eliminate the usage of biocides with a saving of around 11 Tonnes — Eliminate the usage of fungicides with a saving of around 1.8 Tonnes — Reduce the lubricant usage by 34% when compared to the previous product over a period of one year We have tested Castrol Alusol SL 51 XBB against typical competitor products. At the end of 80...

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Before Using standard cutting fluids After Using Castrol Alusol SL 51 XBB cutting fluids intervention reduced to zero. A Castrol Alusol SL 51 XBB significantly reduces Biocide or can eliminate the need for biocide additives reducing time and cost.

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Its excellent lubricating properties help prevent swarf build up overall, assuring a high quality surface finish, low scrappage rates and tooling costs, and improving quality to the final cut. Tapping torque test results demonstrate good lubrication on different aluminium alloys which typically benefits tool life and surface finish. ■ Alusol SL 51 XBB Alternate product 1 D Alternate product 2 Castrol Alusol SL 51 XBB performs well against the commonly used alternative products also tested by Castrol. PROVEN BENEFITS Example one A Japanese customer machining motor shafts had been having problems...

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PRODUCT APPLICATION GUIDE Cast iron Low–medium alloyed steel High alloyed stainless steel Magnesium Aluminium alloys alloys Yellow metals Milling and Turning (general machining) • Possible application, please co

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Please contact us today for further information All products and services supplied are provided under Castrol Industrial s standard conditions of sale. You should consult y°ur local Castr°l expert if you require any further information. Castrol and the Castrol logo are trademarks of G^ml Lifted, used under licence. Produced by Lubricants UK Ltd. Registered °ffice: Chertsey Road, Sunbury-on-Thames, Middlesex, TW16 7Bp, United Kingd°m. Registered in England & Wales, n° 97216. © 2016 Lubricants UK Ltd. All rights reseed. www.castrol.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.