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Surfacing technology polymers for cold rapid repairs

Surfacing technology polymers for cold rapid repairs

Surfacing technology polymers for cold rapid repairs

Product catalog summary
Introduction to MeCaTeC®
MeCaTeC® is a range of advanced polymer surfacing formulations developed by Castolin Eutectic. It provides rapid solutions for industrial maintenance and repair, particularly for machinery parts suffering from premature wear. The formulations are environmentally friendly, containing no VOCs or halogens, and are suitable for all metals, including difficult-to-weld types like Ni-Hard castings.
Product Specifications
  • Express 100 Paste: Emergency repairs, sets in 5 minutes, max temperature 90°C, hardness 86 D, compressive strength 72 MPa.
  • 101P Paste: General repairs, easy machinability, max temperature 120°C, hardness 85 D, compressive strength 57 MPa.
  • 102P Paste: Anti-corrosion and anti-abrasion, precision machinability, max temperature 175°C, hardness 87 D, compressive strength 130 MPa.
  • 103F Fluid: Anti-abrasion, brushable thin coatings, max temperature 175°C, hardness 90 D, compressive strength 105 MPa.
  • A3 Paste: Anti-erosion and anti-abrasion with Kevlar® fibers, max temperature 150°C, hardness 86 D, compressive strength 120 MPa.
  • A5 Paste: Anti-erosion with Kevlar® fibers, very thick coatings, max temperature 120°C, hardness 90 D, compressive strength 120 MPa.
  • A5HT Paste: High-temperature anti-erosion, max temperature 250°C, hardness 90 D, compressive strength 120 MPa.
  • A6SH Paste: Anti-erosion and anti-abrasion with spherical ceramics, max temperature 150°C, hardness 92 D, compressive strength 115 MPa.
Applications and Benefits
MeCaTeC® is suitable for unweldable metals, alloys, castings, and non-metallic surfaces like concrete and ceramics. It is ideal for machine parts of any size or shape, and components with thick walls or fragile sections. The product is easy to apply manually, requiring no equipment or power supply, making it suitable for on-site or workshop repairs.
Case Study and Cost Savings
A case study in the open cast mining industry demonstrated that using MeCaTeC® 103 F and A6 for pump repairs doubled the service life from 150 to 300 days, resulting in annual cost savings of 19,000€.
Industry Applications
MeCaTeC® is used across various industries including steel, waste & recycling, paper, wood, cement, power plants, shipyards, automotive, oil & gas, and more. It is particularly effective for pumps, compressors, cylinders, bearings, mixers, mills, engines, and other machinery components.
Company Overview
Castolin Eutectic, part of the Messer Group, offers a wide range of products and services with over 6,000 employees and 100 factories worldwide. The company provides technical sales support in over 120 countries and has a comprehensive application database with over 7,600 documented case studies.
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Catalog excerpts

Surfacing technology polymers for cold rapid repairs-1

Surfacing technology polymers for cold rapid repairs Repair and protection for all metals, thin and thick sections or complex geometry High temperature resistant Reduction of production downtime and maintenance costs Environmentally friendly now With Kevlar® and s for spherical ceramic protection innovative wear

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Surfacing technology polymers for cold rapid repairs-2

What is MeCaTeC® ? The MeCaTeC® range of advanced polymer surfacing formulations from Castolin Eutectic provides fast practical solutions to a wide variety of industrial maintenance and repair problems caused by premature wear of critical parts used in manufacturing machinery and equipment. MeCaTeC® is ideal for anti-wear coating and repair of all metals, including difficult-to-weld metals such as Ni-Hard castings. Our range of MeCaTeC® is environmentally friendly as is contains no VOC and is halogen free. Product Overview MeCaTeC® Primary Applications Before the application of MeCaTeC® After...

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Surfacing technology polymers for cold rapid repairs-3

MeCaTeC® formulae are particularly suited for rapid, cold repair surface coatings on: ■ Unweldable metals, alloys or castings ■ Non-metallic surfaces such as concrete, ceramics, ■ Machine parts of any size, intricate geometry ■ Components with thick walls or fragile sections Environmentally Friendly MeCaTeC® is easy to apply manually, requiring no equipment, power supply or gases which makes it ideal for repairing machine parts either on-site or in The MeCaTeC® formulae are environmentally friendly as they are free of VOC (Volatile Organic Compounds) Typical Applications The most common applications...

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Surfacing technology polymers for cold rapid repairs-4

MeCaTeC® - Case Study Repairing worn housing of a silicate plant with MeCaTeC® What is the process of MeCaTeC® ? MeCaTeC® is a synthetic, thermosetting polymer with a three dimensionally cross linked network structure, reinforced with advanced, composite compounds. MeCaTeC® formulations are available in easy-to-apply Paste or Fluid forms which, after mixing the bulk polymer and hardening reagent ingredients, rapidly solidify and polymerise completely at ambient temperatures. Application Open cast mining Industry At the beginning of the production of Calcium carbonate, the raw material is still...

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Electro-mechanical Workshops Hydropower Plants Power Plants Waste & Recycling Best MeCaTeC® product to use Stronger, with Castolin Eutectic www.castolin.com Screw feeders, screw conveyors Vibrating feeders Separators (pad, rotor, tube, body) Pipes, abrasive transport channels        Turbines (shaft, blade, rotor) Tanks, silos, carcasses Mesh chain Cylinder head Engine (head, block) Mixers (tree, body, wheel) Chemical / Medical Bearings, housings, supports Purifiers / Sewers

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Surfacing technology polymers for cold rapid repairs-6

CASTOLIN EUTECTIC Castolin Eutectic Locations Product Portfolio - Widest in the Industry Application database The unique TeroLink database of Castolin Eutectic contains more than 7.600 fully documented approved applications from around the globe. The case studies include photographs, technical data, detailed descriptions and cost-saving analyses. To increase customer knowhow in wear technology and repair techniques, we have developed a full line of seminars and training programs, teaching all relevant personnel from welders and engineers to sales teams and managing directors. R&D-Wear Test Laboratory...

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Surfacing technology polymers for cold rapid repairs-7

HISTORY OF CASTOLIN EUTECTIC 1906: Foundation of Castolin in Lausanne, Switzerland by Jean-Pierre Wasserman. His stroke of genius: to discover a way of welding cast iron at low temperature; in the following years, this innovation was further developed for all industrial metals including aluminium alloys. 1940: Foundation of Eutectic Welding Alloys Corporation in New York 1952: Foundation of Castolin France 1959: Foundation of Eutectic Japan Ltd 1962: Foundation of Eutectic India Ltd 1960’s:International consolidation under Castolin Eutectic 1970’s:Creation of training centers for Maintenance...

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Surfacing technology polymers for cold rapid repairs-8

Stronger with... Castolin Eutectic WEAR & FUSION TECHNOLOGY Castolin Eutectic Eutectic Castolin

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Archived catalogs

  1. CastoMIG

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  2. wear plates

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  3. GAP

    8  Pages

  4. XuperTIG

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  5. XuperMax²

    2  Pages

  6. UltraMax²

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.