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OTW range

OTW range

OTW range

Product catalog summary
Overview: The document discusses advanced hardbanding solutions for oil and gas drilling, focusing on improving performance and security in challenging drilling environments. It highlights the importance of balancing casing wear defense and tool joint protection, especially in highly deviated and extended-reach drilling (ERD) wells.
Key Specifications and Features:
  • Crack-Free Design: Ensures durability and prevents tool joint failure.
  • Casing Friendly: Minimizes wear on casing while maintaining tool joint integrity.
  • Optimized Tool Wear Resistance: Enhances the lifespan of drilling tools.
  • Flexible Rebuild Design: Allows for easy reapplication and repair.
Industry Challenges: The document outlines the challenges posed by increased well depths and ERD, which lead to higher torque and drag, causing severe wear on both casing and drilling strings.
Solutions and Innovations:
  • Development of alloys like OTW 12Ti, OTW 16XS, and OTW 10SS, which offer superior wear resistance and casing friendliness.
  • Use of advanced testing machines to simulate real-life wear conditions and ensure product integrity.
  • Global R&D centers focused on optimizing metal chemistries and coatings.
Product Highlights:
  • OTW 10SS: Designed for severe sour environments, offering non-cracking, easy application, and repair.
  • OTW 16XS: Ideal for Ultra Deepwater applications, providing high wear resistance and structural integrity.
  • OTW 12Ti: Offers superior wear resistance with a titanium-carbide composition, ensuring long-term savings and easy reapplication.
  • OTW 13CF: Provides exceptional casing wear resistance and tool performance with a crack-free design.
Quality Assurance: The document emphasizes the importance of quality control, with all products being ISO-9000, TUV, and Lloyds Certified. It also highlights the use of advanced manufacturing and testing facilities to ensure consistent product quality.
Training and Support: Castolin Eutectic offers comprehensive training and support to ensure consistent application of hardbanding solutions globally.
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Catalog excerpts

OTW range-1

Hardbanding ED & TEST VED O APPR Optimized Performance • Crack Free Design • Casing Friendly • Optimized Tool Wear Resistance • Flexible Rebuild Design

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OTW range-2

Optimized Solutions Improving Performance & Security Today’s Drilling Challenges General Performance Requirements As average well depths have increased over the past decade, directional and extended-reach drilling have become more commonplace. These wellbore trajectories, with their highly deviated paths (ERD) and associated increases in torque and drag, have exerted unprecedented force on the drill pipe, surpassing all previous stress level limits. These trajectories in turn, create severe wear conditions on both the casing and drilling string, which is becoming increasingly detrimental for...

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OTW range-3

We Have the Right Product optimizing metal chemistries, applied coatings, welding consumables and powder coating alloys. These optimzed coating applications are carried out in Norway, Ireland, Austria, France, Mexico and the USA. OTW products are guaranteed to ensure to the highest quality through our Production Quality Control Department and Total Quality Management Systems (TQMS). Castolin Eutectic production facilities are also ISO-9000, TUV and Lloyds Certified. Our R&D centers include some of the most advanced welding technology and wear analysis laboratories in Europe. These modern facilities...

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OTW range-4

The new standard for Sour Gas, casing friendly wire, that’s easy to weld The Casing Friendly Leader in “allpurpose” non-cracking design wires Ideal in advanced drilling operations OTW 10SS is an exclusive gas shielded, metal cored alloy wire, specifically designed for use in severe sour (SS) environments and is fully compatible with all drill pipe sour service grades. Drill pipe sour service grades (VM 105 DP SS™, TSS 105™, CYX 105™) and HWDP differ greatly from normal API grades and use a modified form of steel on the pipe body and tool joints. OTW 16XS Extreme Service is a product ideally suited...

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OTW range-5

Best in its class with tough all-around hardness, where combined open & case hole wear performance counts Outstanding casing wear resistance against current industry standards with exceptional tool performance OTW 12Ti actively prolongs against wear in the most extreme drilling conditions, as demonstrated by its performance in highly deviated well & open hole applications. Maximum drill pipe life is achieved through superior wear-resistant properties, coupled with the ultra-smooth, casing friendly features preferred by most oil companies. OTW 13CF has a smooth surface, crack-free design with...

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OTW range-6

The Highest Level Of Development And Testing Fearnley Proctor NS1 Approved Open Hole Casing Wear allow more flexibility during development, while still providing important wear data relevant to the hardbanding coating. Castolin Eutectic prefers the term “Wearfacing Coating” to “Hardfacing” as this better describes the importance of selecting the correct “coating structure”, in both function and ability to resist specific wear mechanisms, rather than just hardness alone. Understanding this crucial difference is absolutely critical to our success in the Hardbanding business and suggests that “3...

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OTW range-7

Assuring Quality And Reliability From Production To Application In-House Quality Production Full Documentation This Flexible Application Design (FAD) is a key feature of all OTW wires and implies the ability to weld over itself and any other previously deposited hardbanding alloy. continuously been met and exceeded by our plant for In-House Cored Wire Production with State-of-theArt Machines for consistent quality control & operational integrity The OTW ranges of high performance cored wires are all formulated, developed and manufactured in Castolin Eutectic’s own modern plant in Ireland, using...

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OTW range-8

OilTec & Hardbanding Global Division Director Doug Yono Business & Technical Support Manager Bengt Larsson NAFTA & Brazil Europe & Russia Hans Erik Elven ted.thames@eutecticusacom [email protected] Asia & China Middle East & Africa Bill McDougall Stronger, with Castolin Eutectic www.castolin.com * , www.otw-hardbanding.com Ask for a demonstration from our Application Specialists. Part of the Messer World

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.