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MICRO GAP 50 DC

MICRO GAP 50 DC

MICRO GAP 50 DC

Product catalog summary
Overview of Plasma Welding with Transferred Arc
Plasma welding with transferred arc is ideal for manual applications with low welding currents. It includes plasma welding, plasma spot welding, and TIG welding, featuring a clearly laid-out control panel and simple pre-selection of welding parameters. The compact design of the MICRO GAP 50 DC makes it suitable for precision tasks.
Advantages of CAP Technology
The CAP technology offers significant benefits over conventional arc welding, such as high energy density, high melting performance, and homogenous coating. It reduces mixing, heat input, distortion, and heat-affected zones, allowing for ideal control of weld deposit thickness and high purity and quality of the alloy. The technology ensures smoother surfaces, reducing rework and costs.
Features of Micro GAP 50 DC
The Micro GAP 50 DC utilizes plasma welding with a transferred electric arc, suitable for jointing and coating work. It features a cooled anode that creates a high-energy plasma beam, melting the workpiece surface quickly. The system allows for precise control of the plasma arc, achieving low dilution levels. It is designed for manual and semi-automatic tasks with frequent parameter changes, displaying settings on an LCD and storing up to 100 parameters.
Technical Specifications
The Micro GAP 50 DC operates on a mains voltage of 3x 400V±15% and a frequency of 50/60 Hz, with a maximum power consumption of 3.5 kVA. It supports a maximum welding current of 33 A at 100% duty cycle and 40 A at 60% duty cycle. The adjustment range for plasma welding is 0.5 to 50 A.
Application-Oriented Development
Castolin Eutectic develops CAP welding units and accessories tailored to practical applications. They offer a wide range of anodes, powder, and gas tips for optimal accessibility. The company provides solutions for wear protection, repair work, and joint technology.
Welding Materials and Applications
Castolin Eutectic offers a comprehensive selection of GAP welding alloys, including EuTroLoy powders and LaserTech articles for various applications. These materials are designed for wear-resistant coatings, high abrasion resistance, and corrosion protection, suitable for different tools and components.
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Catalog excerpts

MICRO GAP 50 DC-1

Plasma welding with transferred arc Stronger with , Castolin Eutectic • For manual applications with low welding currents • Plasma welding, plasma spot welding, TIG welding • Clearly laid-out control panel • Simple pre-selection of the welding parameters • ompact design C

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MICRO GAP 50 DC-2

Why Micro GAP 50 DC? Micro GAP 50 DC stands for plasma welding with transferred electric arc (PTA technique). The CAP procedure is ideally suitable for jointing and coating work. Through the constriction of the electric arc by means of a cooled anode, a plasma beam with a very high energy density is created. The transferred plasma arc melts the surface of the work piece, which is flushed with inert gas, very quickly in localised areas. The energy input and the supply of welding filler material in powder or wire form are decoupled; there are thereby many options for influencing the heat input...

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MICRO GAP 50 DC-3

For all manual applications with low welding currents Micro GAP 50 DC is ideal for welding applications that require precision, high-quality layer quality and low dilution; in particular when fully automatic welding is impractical or inapplicable due to low numbers or the diversity of the tasks. The welding units are available with various features. The operation is carried out via pushbutton selector switches and knobs on the front display. Micro GAP 50 DC is designed for manual and semi-automatic welding tasks in which frequent parameter changes are required. All the settings are displayed...

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MICRO GAP 50 DC-4

Castolin Eutectic GAP-Welding Alloys For more than a century, Castolin Eutectic has been the market leader and application specialist in the field of wear protection and melt technology. We produce the widest range of special alloys for the welding, coating and solder technology that is currently available on the market. We offer you a comprehensive selection of GAP welding alloys in various forms, which covers nearly every application in the field of plasma welding with transferred arc: EuTroLoy powder on a Ni, Co, Fe or Cu basis for wear-resistant coatings; EuTroLoy powder on a Ni basis, mixed...

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Archived catalogs

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  2. wear plates

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  3. GAP

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  4. XuperTIG

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  5. XuperMax²

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  6. UltraMax²

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.