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Hardbanding For Oil and Gas drilling

Hardbanding For Oil and Gas drilling

Hardbanding For Oil and Gas drilling

Product catalog summary
Overview
The document addresses the challenges and solutions associated with hardbanding in oil and gas drilling, emphasizing the development and application of advanced alloys to enhance performance and minimize wear on drilling equipment.
Industry Challenges
Increased well depths and the rise of directional and extended-reach drilling have led to significant stress on drill pipes, causing severe wear on both casing and drilling strings. Traditional tungsten carbide-based hardbanding, while effective for tool joint wear prevention, results in excessive casing wear.
Solutions and Innovations
Castolin Eutectic has introduced innovative alloys such as OTW 12Ti and OTW 16XS, approved by major industry players like Statoil. These alloys are engineered to balance casing wear protection and tool joint defense, offering crack-resistant and spalling-resistant properties.
Testing and Quality Assurance
Castolin Eutectic conducts rigorous testing using specialized machines to assess wear rates and friction dynamics. Their products undergo extreme condition testing to ensure high performance and are certified by ISO-9000, TUV, and Lloyds.
Product Descriptions
OTW 12Ti: A gas-shielded, flux-cored alloy wire for hardbanding drill pipe tool-joints, providing a crack-free, smooth surface with low friction and high wear resistance.
OTW 13CF: Designed for repair applications, this alloy offers a crack-free surface with excellent abrasion and erosion resistance, suitable for refurbishing worn drill pipes.
OTW 10SS: Tailored for sour service drill pipe tool joints, offering a crack-free surface for multipurpose hardbanding applications.
Technical Data
Alloys are evaluated for hardness, wear resistance, and friction factors. For instance, OTW 12Ti has a hardness of 55-58 HRC, while OTW 13CF ranges from 58-64 HRC.
Conclusion
Castolin Eutectic's hardbanding solutions are crafted to meet stringent industry requirements, enhancing performance and security in drilling operations.
Additional Product Details
1. OTW 16XS: A gas-shielded, flux-cored alloy hardbanding wire with a tempered martensitic matrix and multi-carbides for maximum wear resistance, suitable for refurbishing worn drill pipes.
2. Castolin OTW 24NM: A hard, stainless steel alloy for non-magnetic drill collars, offering significantly longer wear life than non-mag base materials.
3. Castolin OTW 43ST / 43ST-OA: An alloy wire for rebuilding drilling pipe tool-joints, maintaining properties equal to AISI 4137 material.
Contact Information
For demonstrations and further inquiries, contact Castolin Eutectic Middle East FZE in Dubai.
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Catalog excerpts

Hardbanding For Oil and Gas drilling-1

Hardbanding ED & TEST VED O APPR Optimized Performance • Crack Free Design • Casing Friendly • Optimized Tool Wear Resistance • Flexible Rebuild D

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Hardbanding For Oil and Gas drilling-2

Optimized Solutions Improving Performance & Security Today’s Drilling Challenges General Performance Requirements As average well depths have increased over the past decade, directional and extended-reach drilling have become more commonplace. These wellbore trajectories, with their highly deviated paths (ERD) and associated increases in torque and drag, have exerted unprecedented force on the drill pipe, surpassing all previous stress level limits. These trajectories in turn, create severe wear conditions on both the casing and drilling string, which is becoming increasingly detrimental for...

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Hardbanding For Oil and Gas drilling-3

We Have the Right Product We Have Established Experience Approved & Established Performance Preferred by Majors. Castolin Eutectic has been performing hardbanding in the Norwegian market for more than 8 years. Due to excellent co-operation between Castolin Eutectic and Statoil, there has been very successful development, use and approval of new, innovative alloys. Today Statoil approves OTW 12Ti, OTW 16XS and the non-welded, patented MX5 coating for drilling. During development of the OTW range, Castolin Eutectic constructed its very own, unique hardbanding C-Wear testing machine. In addition...

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Hardbanding For Oil and Gas drilling-4

Gas shielded, peripheric welding electrode For semi - automatic and robotic welding Description Proprietary, gas Description shielded, flux cored alloy wire specifically developed for Hardbanding of drilling pipe toolProprietary, gas shielded, flux cored alloy wire specifically joints. The high quality protective alloy weld deposit developed for Hardbanding of drilling pipe tool-joints. The designed to give a crack-free, smooth surface with low high quality protective alloy weld deposit designed to give a friction properties. Wear with low friction properties. crack-free, smooth surfaceresistance...

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Hardbanding For Oil and Gas drilling-5

Castolin OTW 13CF Description Description Exclusive, gas shielded, metal cored alloy hardbanding shielded, metal cored alloy hardbanding wire specifically. Ideal for repair applications asas for wire specifically. Ideal for repair applications for batch manufacturing where highest integrity welding, efficiency batch manufacturing where highest integrity welding, andciency and productivity are required. The weld Description are required. The weld deposit is designed effi productivity to give a crack-free, smooth surface with low friction Exclusive, designed to give resistance to high stress deposit...

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Hardbanding For Oil and Gas drilling-6

Exclusive, gas shielded, metal cored alloy Hardban- ding wire designed specifically for Sour Service Drill Pipe tool joints. • Crack-free, smooth surface with low friction pro- • Ideal for multipurpose hardbanding applications, including heavy weight drill pipe tool joints and drill OTW 10SS is formulated to produce a unique hard tool steel microstructure with numerous, very fine, ultra-hard hard phases dispersed in a tough, tem- pered martensitic matrix. This ensures immunity to cracking and excellent all-round resistance to combined wear by gouging abrasion, erosion, heavy impact and pressure...

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Hardbanding For Oil and Gas drilling-7

stolin OTW 24NM is a, hard, stainless steel alloy, specially designed to protect non-mag drill collars, drill pipes and Castolin OTW 24NM is a, hard, stainless steel alloy, specially designed to protect non-mag drill collars, drill pipes ted components on the bottom hole assembly in drilling industry. Description and related components on the bottom hole assembly in drilling industry. e wear life Castolin OTWwill show aboutstainless steel alloy, speciallythe non-mag base material alloy, and for increased wear as welded 24NM is a, hard, 3,5-5 times longer than The wear life as welded will show...

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Hardbanding For Oil and Gas drilling-8

Stronger... with Castolin Eutectic www.castolin-eutectic-oiltec.com www.castolin.com Ask for a demonstration from our OilTec Specialists [email protected] Castolin Eutectic Middle East FZE Castolin Eutectic Middle East FZE JAFZA South, Dubai -18656, U.A.E S-30909, JAFZA South Tel: +971 4 8860884 Dubai-18656, UAE Fax: +971 4 8860885

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