Powder Spray Fusing Enduring Performance… Stronger, with Castolin Eutectic Stronger, with Castolin Eutectic www.eutectic.co

Powder Spray Fusing Contents Simplified overview Coating families Max Heating Base matecoating of workrial thickness piece mm Steels, Powder. cast iron, Medium Self-fluxing 2 (10)* (aluminium to high alloys bronze) * Powder. Steels & Self-fluxing High 2 (6)* cast iron alloys Coating material Coating Coating Coating Deposition Deposition surface micro- Bonding rate yield structure size porosity Small & HomogeNegligible precise neous Very good. Medium Diffusion Medium HomogeNegligible to large neous Very good. Diffusion Second choice (...)* request special precaution or coating powder Stronger,...

Powder Spray Fusing Eutalloy® Process - One step Spray & Fuse Basic Principles of Eutalloy® process Function The powder is introduced into the torch flame and sprayed in a semimolten state onto the preheated part, for fusion. Bonding is achieved by diffusion of the alloys into the base metal. Eutalloy® provides a wide range of benefits compared with conventional arc welding process and PTA processes: The Eutalloy® process is designed for protective coating of machine parts and tools subject to a variety of wear phenomena. Eutalloy®type oxy acetylene torches are capable of delivering a wide range...

Powder Spray-Fusing Eutalloy Powders ® Product Type Alloy Ni-Cr-B-Si-Fe Resurfacing cams, pushers, stops, guide wheels, filterpress cake stone remover for sugar mill, decanting screw, steam gate components. Coating elements subject to friction. ~63 HRC Low friction coefficient. Good resistance to corrosion, erosion and abrasion under light load. Ni-Cr-B-SiFe alloy and tungsten carbide Coating elements of chains, transport screw, wiper segments, brick die frames, claw excavators, rock drill, brush cutter rake, debarking knives ~65 HRC 80% tungsten carbides. Excellent resistance to abrasion by...

Powder Spray-Fusing Eutalloy Powders ® Product Type Self-fluxing, nickel base alloy Repair of mould damage on the seams or edges. Easy to machine or file. ~ 240 HV30 (~18 HRC) Grain size -106 µm. Low energy input for the fusion. Spot repairs. Self-fluxing, nickel base alloy Repair or protection of mould components: seams, blow heads, guide rings. Grain size -106 µm. Low energy input for the fusion. Small to medium repairs. Self-fluxing, nickel base alloy Brazing of tungsten carbides on stabilizers.Extensive repairs and preventive coatings on seams, edges and guides. ~26 HRC (~300 HV30) Grain...

Powder Spray-Fusing Eutalloy Equipment ® SuperJet-S-Eutalloy® SuperJet-S- Eutalloy® is an oxy-acetylene thermal spray torch, which delivers very precise anti-wear protective coatings, thanks to its sensitive controls. Alloy powders are sprayed onto the part to be coated and are fused simultaneously. Diffusion bonding with the base metal ensures that it does not reach its melting point. The dense coating is not affected by dilution and retains all its designed properties. For thermal spraying of Eutalloy® powders. Advantages Flexible, multi purpose and fast Rapid shut-off of acetylene and oxygen...

Powder Spray-Fusing Eutalloy Accessories ® Accessories for SuperJet-S- Eutalloy® Refill Powder Container An aluminium refill container may be mounted onto the torch when powder alloys need to be transferred from bulk packages. Refilling is easily executed via the lid without removing the container. 205077 Refill Powder Container Nozzles Part N° / Esc Code This nozzle is made out of highly Cu with structural hardening, a special wear resistant copper alloy which improves service life. It can be screwed on & off easily. Every standard kit is delivered with this nozzle type. Heavy duty Nozzles Part...

Powder Spray-Fusing high yield Eutalloy SF Process - One Step Spray & Fuse for ® Function The Eutalloy® SF flame spraying process is designed to deposit a range of wear resistant powder coatings with high deposit efficiency. It uses the CastoDyn DS 8000 oxy-acetylene powder spray system equipped with an SF Lance to coat onto slowly moving or stationary even surfaces of massive steel parts in a one step spray & fuse operation. The water cooled SF Lance robust design has been engineered to perform higher powder deposition spraying rates with simultaneous fusion capabilities. This creates wear resistant...

Powder Spray-Fusing Eutalloy SF Powders ® Product Type Ni-Cr-B-SiFe alloy and tungsten carbide All round powder for anti-abrasion. ~60 HRC 60% tungsten carbides Excellent resistance to erosion and abrasion by fine to coarse sized abrasives. Ni-Cr-B-SiFe alloy and tungsten carbide For thick coatings. Stabilizer in oil and gas drilling industry. ~55 HRC 55% tungsten carbides. Excellent crack resistance. Abrasion and corrosion resistance. Ni-Cr-B-SiFe alloy and tungsten carbide For smooth coatings and parts subject to severe abrasion such as agriculture parts, centrifugal screws. ~850 HV30 60% tungsten...

Powder Spray-Fusing Eutalloy SF Equipment & Accessories ® CastoDyn SF Lance The CastoDyn SF Lance kit increases the already wide range of applications by allowing the CDS 8000 to perform spraying with simultaneous fusion. Technical data Standard Spray Module Deposition rate Acetylene flow rate-Flame Oxygen flow rate - Carrier gas Flame power Deposit thickness (one pass) Increased energy output for highest deposition rate Advanced nozzle design delivers exceptional yield (>90%) Consumable : Eutalloy® SF powders Typical Yield Schematic showing the assembly of SF Lance on CastoDyn DS 8000 Castolin...

Powder Spray-Fusing Eutalloy SF Equipment & Accessories ® CastoDyn® SF Lance The kit’s two Standard Spray Modules (SSM 50 and SSM 51) offer different flame powers, so workplaces of any mass or thickness can be coated. 203766 CastoDyn SF Lance kit 500 mm 205527 CastoDyn SF Lance kit 450 mm 203784 CastoDyn SF Lance kit 350 mm 205530 CastoDyn SF Lance kit 250 mm CastoDyn® DS 8000 The CastoDyn DS 8000 torch is delivered in a robust carrying and storage case. This CDS 8000 kit is ready to be used with an SF lance kit and contains no Standard Spray Modul (SSM). CastoDyn® Extra-Flat SF Lance The CastoDyn...