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Castolin Eutectic
Distribution Catalog

Distribution Catalog

Product catalog summary

Introduction
Castolin Eutectic is a company with over a century of experience in wearfacing and joining applications. It offers a wide range of products including rods, pastes, fluxes, electrodes, and welding equipment, supported by local warehouses to meet market demands.

Distribution and Product Range
The company has expanded its distribution network and developed a comprehensive product range tailored for the distribution market, including packaging, promotions, and display solutions to enhance sales.

Brazing Overview
Brazing is a reliable and cost-effective metal-joining process used in various industries such as plumbing and electronics. It involves using a filler metal distributed by capillary action.

Flame Brazing Table
The document includes a detailed table of applications, product descriptions, and specifications for brazing rods and fluxes, highlighting their use in copper, brass, and aluminum applications.

Safety and Environmental Considerations
Emphasizes the importance of proper ventilation and protective equipment to mitigate the hazards of fumes and gases during welding and brazing.

Welding Equipment and Processes
Information on various welding processes such as MMA, MIG/MAG, TIG, and plasma cutting is provided, along with necessary equipment and safety gear.

Conclusion
Castolin Eutectic positions itself as a reliable partner in the manufacturing sector, offering a wide range of products and services for diverse joining and wearfacing needs.

Technical Specifications and Applications
The document provides technical specifications for brazing rods and flame equipment, detailing melting ranges, tensile strengths, and specific uses for materials like aluminum, brass, and copper alloys.

Brazing Rods

AG FLAM 6111 RX: High silver content rod with a melting range of 630°C-730°C, suitable for industrial refrigeration.
AG FLAM 6110 RF: Eco-friendly rod with a melting range of 680°C-810°C, designed for universal use.
AG FLAM 6113 RX: Contains 40% silver, ideal for capillary joints in medical gases.
ALU FLAM 190: For aluminum parts, used in body frames and air conditioning ducts.
BRASS FLAM 18 XFC: Flexible coated brass alloy, suitable for high-quality steels.

Fluxes

CU FLUX 5000 FX: For copper-phosphorus alloys, active between 550°C-800°C.
AG FLUX 6000 FP: For silver alloys, active between 500°C-800°C.
ALU FLUX 21: For aluminum applications, active between 450°C-650°C.

Flame Equipment

CASTOLIN 600: Simple torch for general soldering tasks.
CASTOLIN 1450: High-performance torch with automatic ignition.
CASTOLIN 3050: Torch with a 90° option for versatile applications.
CASTOLIN KIT BOX CT 26: High-temperature torch with integrated pressure reducer.

Safety Warnings
Highlights the health hazards of fumes and gases during welding and brazing, advising users to follow safety instructions.

Welding Processes

MMA Welding: Uses consumable electrodes for a protective atmosphere, suitable for various metals.
MIG/MAG Welding: Versatile for welding various metals using a continuous electrode.
TIG Welding: Suitable for thin sections of stainless steel and non-ferrous metals.

Welding Procedures
Includes steps like removing grease, adjusting amperage, and using safety gear.

Technical Data and Applications

Joining Steels: Products offer high mechanical strength for steel applications.
Joining Cast Irons: Nickel-based electrodes for engine blocks.
Wearfacing: High hardness electrodes for abrasion resistance.
Joining Stainless Steels and Aluminiums: Products for high corrosion resistance and aluminum repairs.

Electrode Selection
Based on part thickness to ensure optimal welding conditions.

Safety Warning
Emphasizes the need for proper ventilation and protective equipment due to hazardous fumes.

Standards and Compliance
Equipment and electrodes comply with international standards ensuring safety and reliability.

Additional Features

Welding Helmets: Describes helmets with features like variable shades and solar batteries.
Training and Support: Offers training courses and demonstration days for effective product use.

Catalog excerpts

Specialist in quality joining

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Castolin Eutectic : Development & Manufacturing in Europe Castolin Eutectic is the specialist for all wearfacing and joining applications. With more than 100 years experience and our strategy focused on a close contact with our customers, we are able to anticipate the needs of the market to offer the best solutions. We manage warehouses and keep stocks adapted to local requirements in every country. So, when realizing that you have sold all your stock of Castolin Eutectic products, just contact your local sales representative. Distribution Experts We have seen a growing demand coming from professional...

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Flame brazing table Brazing rods : Cupro-Phosphorous Brazing rods : Ag Cadmium Free range Brazing rods : Aluminium & Brass Soft soldering Brazing flame equipment Flame equipment Gases p. 15 Thermal screens Accessories p. 17-18 Cutting tools Disks p. 20 Brazing tips Environment & Safety Welding electrodes : Steel Welding electrodes : Other metals Welding equipment : MMA process Welding equipment : MIG/MAG Processes Welding equipment : TIG & Plasma Cutting Processes Welding helmets

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WhyTitle Brazing ? Brazing definition Brazing is a metal-joining process whereby a filler metal is heated above and distributed between two or more close-fitting parts by capillary action. The filler metal is brought slightly above its melting (liquidus) temperature while protected by a suitable atmosphere, usually a flux. It then flows over the base metal (known as wetting) and is then cooled to join the workpieces together. Brazing is a proven method Brazed joints have been used in plumbing, air-conditioning, heating, electronics and numerous other applications for a very long time. A brazed...

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Flame brazing table Title Brazing with flame and soldering iron TIN FLAM 157 Brazing of Copper / Brass / Stanless steel / Aluminium PIPE, HEATING, AIR CONDITIONING, GAS ALUMINIUM PARTS GENERAL REPAIR, REFRIGERATION, GAS PIPE, SANITARY (Cadmium Free) (Cadmium Free) Copper - Phosphorus 5 % Silver rod Copper - Phosphorus 2 % Silver rod 0% Silver rod Bi-GaS torch oxygene/Acetylene Sn96.5 - Ag 3.5 without lead Sn 97.0-Cu 3.0 without lead tools Mono-gas torch COPPER, BRASS, INOX, ZINC Piping Drinking Water torch with gaS cartridge Product description Soldering Iron product flux name Soft soldering...

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Brazing rods : Cupro-Phosphorous Title Cu Flam RB 5246 Melting range (sol./liq.) Baguettes de brasure cuivre phosphore autodécapantes sur cuivre Installations sanitaires, plomberie. AVERTISSEMENT Copper and Phosphorous brazing rods with 2% Ag Copper to Copper without flux Sanitary installations and plumbing. WARNING Instructions inside Varillas de Cobre Fosforo Cobre a Cobre sin decapante Fontanería de baños y general. ATENCIÓN Los humos y gases emitidos por la soldadura pueden ser peligrosos para la salud : soldar en un espacio bien ventilado o usar un medio de ventilación suplementario. Utilizar...

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Brazing rods : Ag - Cadmium free Title Ag Flam 6110 RF Melting range (sol./liq.) Brazing rod with 20% silver content cadmium free Repair generally, filling of badly prepared joints, refregiration, water and gas installations, heat exchanger, decoration Brazing rod with 34% silver content cadmium free Repair generally, filling of badly prepared joints, refregiration, water and gas installations, heat exchanger, decoration WARNING Fumes and gases given off by welding may be hazardous to health. Instructions inside Fumes and gases given off by welding may be hazardous to health. Messing-Hartlot...

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Brazing rods : Aluminium & Brass Title Alu Flam 190 Technical characteristics Melting range (sol./liq.) Melting range (sol./liq.) Aluminium brazing rod Assembling of aluminium parts. WARNING Fumes and gases given off by welding may be hazardous to health. Braze welding rod with flexible coating Pipes, sheetwork, body panels, ironworking, metal fabrication. WARNING Fumes and gases given off by welding may be hazardous to health. Hartlot auf Aluminium-Silizium Basis Verbindung von Aluminiumlegierungen ACHTUNG Dämpfe und Gase, die beim Löten entstehen, können gesundheitsschädlich sein. Instructions...

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Fluxes Title ag Flux 6000 FP Technical characteristics Range of activities Item code Item code White paste suitable for silver alloys type. Powder brazing flux for capillar brazing with high silver content alloys. Technical characteristics Range of activities Item code Item code Powder suitable for copper-phosphorus type : 5246, 5280, 5286. White powder for aluminium applications.

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Soft soldering tin flam 157 Technical characteristics Melting T°C Melting range (sol./liq.) Applications Water systems, heating, gas, used with any base metal. Description Alloy for capillary soldering on copper and its derivatives. Best result in the joining of mixed cuprous alloys (copper, brass, bronze). We recommend the combination with Tin Flux 157. Applications Water systems heating and gas. tin Flux 157 Technical characteristics Range of activities Packaging Item Description Tin silver alloy for capillary soldering. Low working temperature, high mechanical strength and perfect wetting...

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Brazing flame equipment CASTOLIN 500 11 Technical characteristics Gas Fuel Technical characteristics Butane in non refillable cartridges (190gr) Item code Item code Butane in non refillable cartridges (190gr) 600456 Simple and robust torch that combines high performance and low cost. High performance soldering torch. Easy to use in any position. Box contains 2 cartridges. CASTOLIN 600 Technical characteristics Gas Fuel Item code Butane in non refillable cartridges (190gr) 754313 Description High performance soldering torch, with Piezzo. Easy to use. Box contains 2 cartridges.

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Brazing flame equipment Title castolin 1450 Technical characteristics Gas Fuel A mixture of butane and propane in non refillable cylinders. Item code 1450 blister Description Automatic Piezo ignition. Brass body and system to regulate the power of the flame. Butane-Propane gas mixture, lasting about 1.5 hours, equipped with special device that allows its use in all positions. Composition • The kit blister includes a 1450 torch and 1 cartridge. • The case includes 2 cartridges and a 1450 torch. *for Poland, Russia and Czech Republic Complete line of torches and gases to provide highest level of...

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Distribution Catalog

Distribution Catalog

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